Unveiling the Potential of Friction Stir Welding for Seamless Metal Joining

Indonesian Journal of Innovation Studies Pub Date : 2024-06-12 DOI:10.21070/ijins.v25i4.1194

Dicky Fajar Rahmadan, Mulyadi

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Abstract

Friction Stir Welding (FSW) has revolutionized metal joining in manufacturing by offering robust joints without defects. This study examines FSW using specific parameters and evaluates its impact on mechanical properties and microstructure. Through rotational speed (2192 RPM), welding speed (36.3 mm/minute), tool tilt (3.4°), and concave shoulder angle (9°), FSW was applied to predetermined metal materials. Impact and Vickers tests were conducted post-welding to assess toughness, surface hardness, and microstructural changes. Results highlight the significant influence of FSW parameters on material properties, providing insights for optimizing efficiency and quality in the manufacturing industry. The study's findings contribute to addressing knowledge gaps and advancing FSW applications in industrial settings. Highlight: Precise Parameters: Control for strong joints in manufacturing. Toughness Evaluation: Assessing joint resilience under dynamic loads. Industry Optimization: Enhancing efficiency and quality in metal joining processes. Keywoard: FSW, Manufacturing, Mechanical Properties, Optimization, Impact Testing

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挖掘搅拌摩擦焊在无缝金属连接方面的潜力

搅拌摩擦焊（FSW）通过提供无缺陷的坚固接头，彻底改变了制造业中的金属连接方式。本研究使用特定参数对 FSW 进行了研究，并评估了其对机械性能和微观结构的影响。通过转速（2192 RPM）、焊接速度（36.3 毫米/分钟）、工具倾斜度（3.4°）和凹肩角（9°），FSW 被应用于预定的金属材料。焊接后进行了冲击和维氏测试，以评估韧性、表面硬度和微观结构变化。结果凸显了 FSW 参数对材料性能的重大影响，为优化制造业的效率和质量提供了启示。研究结果有助于填补知识空白，推动 FSW 在工业领域的应用。亮点：精确参数：控制制造中的强力接头。韧性评估：评估动态载荷下的接头韧性。工业优化：提高金属连接工艺的效率和质量。关键字FSW、制造、机械性能、优化、冲击测试

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Indonesian Journal of Innovation Studies

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