Deployment of 3D vision systems integrated with robots in traceability systems to achieve dynamic positioning in fully automated lines

Abstract

The present industry faces numerous challenges in terms of delivering complex products, fast, inexpensive, on time, and with a robust quality level. To achieve these requirements, more and more companies are adopting a strategical orientation toward automation lines. The paper is describing the integration in the traceability systems of flexible systems formed of 3D visions working in synergy with robots to achieve higher levels of autonomy in industrial automation, level 4, High Level Automation, and level 5 Full Automation. This integration is representing a new wave in product inspection and automation level, bringing full transparency under the control of Total Traceability Management (TTM) and assuring new performance levels in terms of quality, flexibility and costs. The increasing complexity of the logistical supply and distribution flow is a consequence of the increased complexity of a vehicle's equipment and components. Increased complexity of the logistics and supply process in values proves that 50 years ago 90% of the vehicle was produced in factories for an OEM (Original Equipment Manufacturer) and today 90% of the vehicle is produced by other suppliers. It is no longer enough to control your own processes and guarantee quality within the OEM factories. The entire logistics chain must deliver a high level of quality, because in the end the materials and assemblies that reach the OEM line must be compliant so that they can be assembled without problems and guarantee the level of quality and safety required for the vehicle. All this must be done under the conditions of flexible production with many customers at the same time, where each vehicle on the OEM assembly lines may differ from the previous or subsequent one in terms of consistent quality and exact delivery times, all in accordance with JIT/JIS principles and in accordance with the specifications in the supply contract with the respective customer.