Considerations for the structural design of wind turbine towers: A practical application

Abstract

Aiming to achieve efficient structural performance, this article presents a methodology for the design of the shell structure and dimensioning of the connections of an S355J2 tubular steel tower with a height of 80 m, compatible with a SWT‐2.3‐93 wind turbine. The tower is made up of three segments, interconnected by flanged connections made of high‐strength steel. The analysis considers various load cases, taking into account stress and resistance in different directions, as well as designing connections using Petersen's theory, according to maximum strength and fatigue criteria. The results indicate that the circumferential stresses are nearly negligible compared with the resistant stresses, while the shear stress is significantly higher at the base due to the torsional moment. Meridional stress determines the stability of the structure, requiring consideration of internal pressure for safety. Maximum stress values range from 135.00 to 168.47 MPa, depending on the location along the tower height. Flanged connections meet the strength and fatigue criteria, with the first flange enduring 63.0% of the fatigue effect and the second, 39.7%. Therefore, the results provide reliable information and methodologies for tower design, contributing to the practical and efficient development of these structures.