{"title":"Digital twin‐driven online intelligent assessment of wind turbine gearbox","authors":"Yadong Zhou, Jianxing Zhou, Quanwei Cui, Jianmin Wen, Xiang Fei","doi":"10.1002/we.2912","DOIUrl":null,"url":null,"abstract":"Remaining useful fatigue life monitoring of wind turbine drivetrains is important. However, the implementation of real‐time monitoring often faces efficiency and accuracy challenges. In order to resolve this, this paper proposes a vibration‐based damage monitoring digital twin (VBDM‐DT) that enables the online intelligent evaluation of wind turbine gearboxes, using gear tooth surface durability as an example fatigue mode. The VBDM‐DT integrates a random wind load model, a high‐fidelity dynamics model, and a fatigue damage model. The random wind load model takes the wind speed from the supervisory control and data acquisition (SCADA) as input to estimate the input torque of the drivetrain in real time. Simultaneously, VBDM‐DT uses the vibration signals from the condition monitoring system (CMS) to intelligently calibrate the dynamics model, allowing it to be continuously adjusted and optimized in response to actual vibrations. The fatigue damage model takes the real‐time dynamic loads estimated by the high‐fidelity dynamic model as input to achieve real‐time fatigue damage monitoring of key components in the wind turbine gearbox. Applying the VBDM‐DT model to a 2 MW wind turbine gearbox, the results indicate that the model provides satisfactory accuracy in estimating input loads and good adaptability in intelligent calibration of the dynamic model. Based on this model, the fatigue life estimation for gears and bearings is more credible and reliable.","PeriodicalId":23689,"journal":{"name":"Wind Energy","volume":null,"pages":null},"PeriodicalIF":4.0000,"publicationDate":"2024-05-07","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Wind Energy","FirstCategoryId":"5","ListUrlMain":"https://doi.org/10.1002/we.2912","RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q3","JCRName":"ENERGY & FUELS","Score":null,"Total":0}
引用次数: 0
Abstract
Remaining useful fatigue life monitoring of wind turbine drivetrains is important. However, the implementation of real‐time monitoring often faces efficiency and accuracy challenges. In order to resolve this, this paper proposes a vibration‐based damage monitoring digital twin (VBDM‐DT) that enables the online intelligent evaluation of wind turbine gearboxes, using gear tooth surface durability as an example fatigue mode. The VBDM‐DT integrates a random wind load model, a high‐fidelity dynamics model, and a fatigue damage model. The random wind load model takes the wind speed from the supervisory control and data acquisition (SCADA) as input to estimate the input torque of the drivetrain in real time. Simultaneously, VBDM‐DT uses the vibration signals from the condition monitoring system (CMS) to intelligently calibrate the dynamics model, allowing it to be continuously adjusted and optimized in response to actual vibrations. The fatigue damage model takes the real‐time dynamic loads estimated by the high‐fidelity dynamic model as input to achieve real‐time fatigue damage monitoring of key components in the wind turbine gearbox. Applying the VBDM‐DT model to a 2 MW wind turbine gearbox, the results indicate that the model provides satisfactory accuracy in estimating input loads and good adaptability in intelligent calibration of the dynamic model. Based on this model, the fatigue life estimation for gears and bearings is more credible and reliable.
期刊介绍:
Wind Energy offers a major forum for the reporting of advances in this rapidly developing technology with the goal of realising the world-wide potential to harness clean energy from land-based and offshore wind. The journal aims to reach all those with an interest in this field from academic research, industrial development through to applications, including individual wind turbines and components, wind farms and integration of wind power plants. Contributions across the spectrum of scientific and engineering disciplines concerned with the advancement of wind power capture, conversion, integration and utilisation technologies are essential features of the journal.