Design and Realization of Fully Automatic Pump Performance Test System

Abstract

With the development of automation technology, it gradually replaces manual labor in various fields. Pumps are widely used in various production processes in the industrial field. To enhance the automation level of the pump production and testing process will significantly reduce production costs. This paper aims to design and realize a set of fully automatic, high-precision pump performance testing system. The fully automated operation of the performance test is designed according to the flow rate automatic sampling method, to achieve the accurate measurement of the pump operating conditions. Utilizing the PID algorithm, the valve is automatically adjusted through PLC control to realize the accurate positioning of the flow measurement point. With the help of the software program to carry out the calculation and analysis of test data, to achieve the visualization of the test process of the whole performance test data management. At the same time, SQL Server database is used to realize rapid query and management of test data. After the test verification, the system realizes the full-automatic measurement of the pump performance curve, and the measurement accuracy conforms to the standard of ISO 9906:2012.