Advanced Integration of Microwave Kiln Technology in Enhancing the Lost-Wax Glass Casting Process: A Study on Methodological Innovations and Practical Implications

Shu-Chen Cheng, Ming-Shan Kao, Jiunn-Jer Hwang
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Abstract

Lost-wax glass casting, an esteemed yet technically demanding art form, traditionally relies on specialized, costly kiln equipment, presenting significant barriers to artists regarding equipment affordability, energy efficiency, and the technical mastery required for temperature control. Therefore, this study introduces an innovative approach by integrating a microwave kiln with standard household microwave ovens, thus facilitating the lost-wax glass casting process. This methodological adaptation allows artists to employ readily available home appliances for glass creation, significantly reducing the process’s cost and complexity. Our experimental investigations reveal that, by using a 500W household microwave oven for heating, the silicon carbide (SiC) in microwave kilns can efficiently absorb microwave energy, allowing the kilns to reach temperatures exceeding 700 °C, a critical threshold for casting glass softening. We further demonstrate that by adjusting the number of heating cycles, producing high-quality, three-dimensional(3D) glass artworks is feasible, even for large-scale projects. In addition, the microwave kiln can be used as an effective cooling tool to uniformly cool the formed casting glass. This study presents a possible alternative to conventional kiln technology and marks a paradigm shift in glassmaking, offering a more accessible and sustainable avenue for artists and practitioners.
微波窑技术在改进失蜡玻璃铸造工艺中的先进集成:方法创新与实践意义研究
失蜡玻璃铸造是一种备受推崇但技术要求极高的艺术形式,传统上依赖于专业、昂贵的窑炉设备,在设备的可负担性、能源效率以及温度控制所需的技术掌握方面给艺术家造成了巨大障碍。因此,本研究引入了一种创新方法,将微波窑与标准家用微波炉相结合,从而简化了失蜡玻璃铸造工艺。这种方法上的调整使艺术家们能够使用现成的家用电器进行玻璃创作,大大降低了工艺的成本和复杂性。我们的实验研究表明,通过使用 500 瓦家用微波炉加热,微波窑中的碳化硅(SiC)可以有效吸收微波能量,使窑炉温度超过 700 °C,这是铸造玻璃软化的临界点。我们进一步证明,通过调整加热周期的次数,即使是大型项目,也能制作出高质量的三维(3D)玻璃艺术品。此外,微波窑还可以作为一种有效的冷却工具,均匀冷却已成型的铸造玻璃。这项研究为传统窑炉技术提供了一种可能的替代方案,标志着玻璃制造领域的范式转变,为艺术家和从业人员提供了一种更方便、更可持续的途径。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
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