Mechanical Characterization of Hybrid Bagasse/Eggshell/E-glass Fiber-based Polyester Composite

D. N. Trivedi, Fiona Munezero, N. Rachchh
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Abstract

Currently, numerous researchers, scientists, and industrialists are drawn towards utilizing natural fillers rather than synthetic ones because of their environmentally-friendly characteristics, lower density per unit volume and favorable mechanical attributes. Several studies have demonstrated that using organic filler in polyester matrix composites, instead of disposing of them in landfills, has various advantages. The current study focuses on the investigation of the mechanical characteristics of composite material made from a combination of bagasse, eggshell, and e-glass fibers exhibit characteristics such as strength under tension, strength under bending, resistance to indentation, and mass per unit volume. Different weight percentages of eggshell/bagasse were used to make the material using the hand lay-up technique (3wt%, 6wt%, 9wt%, and 12wt%), with 19wt% of glass fiber mixed in the resin. The use of inorganic fillers like calcium carbonate, a non-renewable mineral that may be expensive and environmentally hazardous to extract and process, is being reduced in favor of organic fillers like eggshell and bagasse, which are inexpensive and readily available. Specimens were generated by interposing fiber waste amidst chopped strand glass fiber mats, with variations in the bagasse, eggshell and polyester content, while keeping the amount of E-glass fiber constant. Afterward, the specimens were trimmed to the appropriate dimensions and subjected to analysis with a universal apparatus. The research showed that enhancing the quantity of bagasse/eggshell fiber within the hybrid composite resulted in an enhancement of its mechanical characteristics. The best reinforcement effect was observed in a hybrid composite with 6% bagasse/eggshell fiber.
基于甘蔗渣/埃格斯贝/玻璃纤维的混合聚酯复合材料的机械特性分析
目前,许多研究人员、科学家和工业家都倾向于使用天然填料,而不是合成填料,因为天然填料具有环保特性、单位体积密度较低以及良好的机械属性。多项研究表明,在聚酯基复合材料中使用有机填料,而不是将其丢弃到垃圾填埋场,具有多种优势。目前的研究重点是调查甘蔗渣、蛋壳和电子玻璃纤维组合制成的复合材料的机械特性,包括拉伸强度、弯曲强度、抗压痕能力和单位体积质量。在使用手糊技术制造这种材料时,使用了不同重量百分比的蛋壳/甘蔗渣(3wt%、6wt%、9wt% 和 12wt%),并在树脂中混合了 19wt% 的玻璃纤维。目前正在减少碳酸钙等无机填料的使用,因为碳酸钙是一种不可再生的矿物质,提取和加工成本高且对环境有害,而蛋壳和甘蔗渣等有机填料价格低廉且易于获得。在切碎的玻璃纤维毡中夹入纤维废料,制成试样,其中蔗渣、蛋壳和聚酯的含量各不相同,但 E 玻璃纤维的含量保持不变。然后,将试样修剪成适当的尺寸,并用通用仪器进行分析。研究结果表明,增加混合复合材料中甘蔗渣/蛋壳纤维的含量可提高其机械特性。蔗渣/蛋壳纤维含量为 6% 的混合复合材料的增强效果最佳。
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