Hybrid designs and kick-off batch production experience for the CMS Phase-2 Upgrade

Abstract

The CMS Tracker Phase-2 Upgrade requires the production of new sensor modules to cope with the requirements of the HL-LHC. The two main building blocks of the Outer Tracker are the Strip-Strip and Pixel-Strip modules. All-together 47'520 hybrid circuits will be produced to construct 8'000 Strip-Strip and 5'880 Pixel-Strip modules. The circuit designs for the mass production were fine-tuned and kick-off batches were manufactured to verify the latest changes in the designs before the series production. This contribution focuses on lessons learned from the prototyping stage, design optimization details for the mass production as well as test results and production yield from the kick-off batches.