Diagnostic Microlab-Z2 Complex for Nondestructive Evaluation of Structural and Deformation Parameters of Metal Constructions

IF 0.9 4区 材料科学 Q4 MATERIALS SCIENCE, CHARACTERIZATION & TESTING
A. E. Zorin, V. I. Krasnenkov
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引用次数: 0

Abstract

The behavior of a structure under the influence of external factors is determined by three key groups of parameters the metal composition (chemical, structural, and deformation). Obtaining information about these parameters directly on the structure will effectively solve the problem of assessing its actual technical condition. The problem of nondestructive evaluation of the chemical composition of metal is solved using portable spectrometers. A Microlab-Z2 diagnostic complex has been developed to evaluate the other two groups of parameters. It has two functional blocks. The surface preparation unit ensures that the surface of the construction site has a roughness, flatness, and level of applied mechanical hardening corresponding to the laboratory preparation of metallographic specimens. The research unit is a platform on which a metallographic microscope and a portable microhardness tester are installed. It allows metallographic research with magnification up to ×1000, surface microindentation, measurement of microhardness values at load of 0–200 gf, and optical study of the morphology of imprints in any spatial position. The reliability of the data obtained by the Microlab-Z2 diagnostic complex has been confirmed during comparative tests with stationary equipment. An assessment of structure parameters and contamination of metal with nonmetallic inclusions, assessment of the degree of hardening and embrittlement of metal, and detection of aging processes can be performed with the help of the developed device. The use of the Microlab-Z2 diagnostic complex for operational nondestructive evaluation of structural and deformation parameters of metal structures will allow reaching a qualitatively different level of efficiency in performing production and acceptance testing of manufactured products, assessing the maintainability of defects, planning repairs and other compensating measures, and industrial safety expertise.

Abstract Image

Abstract Image

用于无损评估金属结构和变形参数的 Microlab-Z2 诊断综合系统
摘要 结构在外部因素影响下的行为由金属成分(化学、结构和变形)这三组关键参数决定。直接从结构上获取这些参数的信息将有效解决评估其实际技术状况的问题。使用便携式光谱仪可以解决金属化学成分的无损评估问题。我们开发了 Microlab-Z2 诊断综合系统来评估其他两组参数。它有两个功能模块。表面制备单元确保施工现场的表面具有与实验室制备金相试样相应的粗糙度、平整度和机械硬化程度。研究单元是一个安装了金相显微镜和便携式显微硬度计的平台。它可以进行放大倍率高达 ×1000的金相研究、表面显微压痕、0-200 gf 负荷下的显微硬度值测量,以及任意空间位置印痕形态的光学研究。Microlab-Z2 诊断综合系统所获数据的可靠性已在与固定设备的对比测试中得到证实。在所开发设备的帮助下,可以对金属的结构参数和非金属夹杂物污染进行评估,对金属的硬化和脆化程度进行评估,并对老化过程进行检测。使用 Microlab-Z2 诊断综合设备对金属结构的结构和变形参数进行无损评估,可以在对制成品进行生产和验收测试、评估缺陷的可维护性、规划维修和其他补偿措施以及工业安全专业知识方面达到质的飞跃。
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来源期刊
Russian Journal of Nondestructive Testing
Russian Journal of Nondestructive Testing 工程技术-材料科学:表征与测试
CiteScore
1.60
自引率
44.40%
发文量
59
审稿时长
6-12 weeks
期刊介绍: Russian Journal of Nondestructive Testing, a translation of Defectoskopiya, is a publication of the Russian Academy of Sciences. This publication offers current Russian research on the theory and technology of nondestructive testing of materials and components. It describes laboratory and industrial investigations of devices and instrumentation and provides reviews of new equipment developed for series manufacture. Articles cover all physical methods of nondestructive testing, including magnetic and electrical; ultrasonic; X-ray and Y-ray; capillary; liquid (color luminescence), and radio (for materials of low conductivity).
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