PRODUCTION OF BIOLUBRICANT BLEND FROM JATROPHA CURCAS OIL

Mohammed Alhassan, M. N. Almustapha, M. L. Mohammed, A. M. Lawal, M. Adamu, U. Shamsideen
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Abstract

Biolubricants derived from vegetable oils are environmentally compatible products due to their low toxicity and good biodegradability. Synthetic esters based on polyols and fatty acids possess suitable properties for lubricant applications, even at extreme temperatures. The current work investigates the oligomerization of fatty acid esters into biolubricant. The jatropha oil was esterified using recinoloeic acid and isobutyric acid over activated carbon from kaolin as a catalyst to produce biolubricant. Also, the carbon was prepared from kaolin through impregnation and activated with copper nitrate solution. The generated activated carbon was characterized using FTIR and XRF. The biolubricant (triesters) were produced via oligomeric fatty acid esters with recinoloeic acid under reflux at different reaction conditions and characterized using FTIR and GC-MS. Optimization of process parameters for oligomerization of jatropha oil with response surface based on Box-Beinkhen design. The process variables gave 90 min, 60oC and 1%, values corresponding to reaction time, reaction temperature and catalyst concentration as the optimal condition. A validation experiment was conducted to compare the optimal predicted value (93.07%) and experimental validated value (81.19%). The physicochemical properties of the jatropha oil and biolubricant produced were analyzed using ASTM methods. The quality parameters like kinematic viscosity, pour point, flash point viscosity index and blends of oil with that of commercial mineral oil were all in conformity with ASTM standard for biolubricant. The formulated oils also show the ability to significantly improve the kinematic viscosity, cold flow properties and possible potential as the replacement for the mineral-based lubricating oil
利用麻疯树油生产生物混合润滑剂
从植物油中提取的生物润滑剂具有低毒性和良好的生物降解性,是与环境相容的产品。基于多元醇和脂肪酸的合成酯具有适合润滑油应用的特性,即使在极端温度下也是如此。目前的研究工作是将脂肪酸酯低聚成生物润滑剂。麻风树油在高岭土活性炭作为催化剂的作用下,使用再壬基酚酸和异丁酸进行酯化,从而生产出生物润滑剂。此外,还通过浸渍法从高岭土中制备了活性炭,并用硝酸铜溶液进行了活化。使用傅立叶变换红外光谱和 XRF 对生成的活性炭进行了表征。生物润滑剂(三酯)是在不同的反应条件下,通过低聚脂肪酸酯与再烯醇酸在回流条件下生成的,并使用傅立叶变换红外光谱和气相色谱-质谱对其进行了表征。利用基于方框-贝因肯设计的响应面优化了麻风树油低聚的工艺参数。最佳条件为 90 分钟、60oC 和 1% 的工艺变量值,分别对应反应时间、反应温度和催化剂浓度。进行了验证实验,比较了最佳预测值(93.07%)和实验验证值(81.19%)。使用 ASTM 方法分析了麻风树油和生物润滑剂的理化性质。质量参数,如运动粘度、倾点、闪点粘度指数以及油与商用矿物油的混合物均符合 ASTM 生物润滑剂标准。配制的润滑油还显示出明显改善运动粘度和冷流特性的能力,并有可能成为矿物润滑油的替代品。
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