Calculation of Impurity Levels in SIR 3CV Type Rubber and Mass Balance at the Drying Station in PT. XYZ North Sumatera

Ratna Kristina Tarigan, Dimas Frananta Simatupang
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Abstract

The quality of latex significantly affects the quality level of rubber produced, with one of its parameters being the impurity level, with a standard value of 0.03%. The impurity level strongly influences the rubber quality, where higher impurity levels correspond to lower rubber quality, and vice versa. The research method employed was experimental and calculation using mass balance. The calculated results indicated impurity levels in the rubber as follows: 0.0059%, 0.0069%, 0.0074%, 0.0419%, 0.0054%, 0.0429%, and 0.0444%. The average total impurity level was 0.0219%. However, some rubber samples did not meet quality standards due to contaminated tapping equipment, inadequate washing processes, and damaged filtration tools. In the mass balance at the drying station, the first input material was 125 kg/hour with a water component balance of 50%, HAS (Hevea Acidic Solution) 12%, SMBS (Sodium Metabisulfite) 8%, and latex 30%. The second input material is 18.75 kg/hour, consisting of 100% steam. The output material at the drying station is 143.75 kg/hour, with a water component balance of 43.47%, HAS 10.43%, SMBS 6.95%, latex 26.08%, and steam 13.07%.
计算 SIR 3CV 型橡胶中的杂质含量和 PT.XYZ 北苏门答腊
胶乳质量对生产的橡胶质量水平有很大影响,其中一个参数是杂质含量,标准值为 0.03%。杂质含量对橡胶质量影响很大,杂质含量越高,橡胶质量越低,反之亦然。采用的研究方法是实验和质量平衡计算。计算结果表明橡胶中的杂质含量如下:0.0059%、0.0069%、0.0074%、0.0419%、0.0054%、0.0429% 和 0.0444%。总杂质平均含量为 0.0219%。然而,由于出胶设备受污染、清洗过程不充分以及过滤工具损坏等原因,一些橡胶样品未达到质量标准。在干燥站的质量平衡中,第一种输入材料为 125 公斤/小时,其中水成分平衡为 50%,HAS(海维亚酸性溶液)为 12%,SMBS(焦亚硫酸钠)为 8%,胶乳为 30%。第二种输入材料为 18.75 千克/小时,由 100% 的蒸汽组成。干燥站的输出物料为 143.75 千克/小时,水份平衡为 43.47%、HAS 10.43%、SMBS 6.95%、胶乳 26.08%、蒸汽 13.07%。
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