Requirements for vibroacoustic methods of the quality assessment of vehicles traction electric motors

Abstract

The progression and refinement of traction electric motors play a pivotal role in the enhancement of vehicles. With constant advancements in power efficiency, diagnostic tools, and reliability, electric traction motors are becoming more economical in terms of operational costs. This article underscores the significance of methods used in assessing the technical proficiency of traction electric motors, coupled with their testing techniques. The vibration characteristics of these motors serve as a prime criterion in assessing their quality throughout their lifecycle – from design and manufacturing to operation. A groundbreaking proposition made in this article is the evaluation of electric traction motors’ health based on their vibration acceleration within an expansive frequency range of 5 Hz to 10 kHz. This contrasts the conventional approach which focuses on vibration speed in a restricted frequency spectrum up to 1000 Hz, as outlined by current standards. Such permissible vibration classes are essential in ensuring the high-quality design, technical finesse, and dependability of traction electric motors. Exceeding these vibration thresholds can result in rapid wear and tear, diminishing the motor’s reliability and lifespan. Hence, motors that surpass these permissible vibrations are not advised for vehicular use. Additionally, the article sheds light on requisite equipment controls for accurately gauging vibrations and noise levels in electric motors. Delving deeper into the nuances, the methods for mounting vibration transducers and electric motors on testing platforms are elucidated. These methods are pivotal in obliterating any hindrances that could impede the precise measurement of vibrations induced by an electric motor.