Impacts of metal oxide crystalline structure on the decomposition of solid propellants under combustion heating rates

Abstract

Ammonium perchlorate (AP) has been the oxidizer of choice for composite solid propellants for decades and has been the object of decomposition studies for safety monitoring. Typically, studies perform differential scanning calorimetry (DSC) or thermogravimetric analysis (TGA) to show how metal oxides (MO) commonly incorporated into propellants alter AP decomposition rates and completeness of reaction. Most past decomposition work studies temperatures below the crystal phase transition (240°C) from orthorhombic phase to cubic, which impose internal stresses within the lattice of AP particles. Phase change induces a partial decomposition, which does not follow a shrinking core behavior; instead, it develops a network of pores up to a few microns in size throughout. During low-temperature decomposition, particles lose approximately 30-40 % of their mass. Simultaneous DSC/TGA (STA) use low heating rates for combustion environments but offer information on MO's catalytic and electron transport modifications. This work demonstrates how the crystalline morphology MO additives mechanistically alter the combustion properties of composite propellants by identifying modes for promoting decomposition in AP and HTPB. MO morphology determines the electron structure of the molecule, which sets the band gap properties of the particles. This study evaluated different morphologies and a range of MOs to identify the most active MO for decomposing A.P. Kissinger analysis was applied using STA data at heating rates of 10-, 20-, and 30-°C/min revealing significant shift in the high-temperature decomposition with a range of metal oxides. Higher heating rates were evaluated using CO₂ laser ignition to identify the time to first gas using the MO that offers the best heat absorption, such as the aluminum oxides. This higher heating rate was found do more accurately represent the changes in the combustion rates in the final propellant mixture. Additionally, it was shown that electron transport additives like CuO show the most significant impact on combustion, and thermal absorbers offer the lowest impact on AP/HTPB combustion. This understanding offers a new approach to propellant design not previously presented and suggests future testing for tailoring the use of metal oxides in propellants.