Additive technologies use to create structures for technical fabric replacement

Abstract

The production technology of one of the essential structural parts of rubber-textile conveyor belts, the textile carcass, has not changed much since the start of their use. Specific changes occurred only in the material used when various synthetic fibres gradually replaced cotton. However, with the development of additive technologies, the possibility of changing the production technology is coming to the fore, when industrial textiles produced by classic weaving will not be used to make the carcass but a structure built by 3D printing. Confirmation of this change would represent a revolutionary breakthrough in the technology for rubber-textile conveyor belt production. Based on these facts, the possibility of using continuous 3D printing technology was verified to print a structure that would replace the technical fabric used in the conveyor belt carcass. As part of the research, the Selective Laser Sintering (SLS), Fused Deposition Modeling (FDM), and Stereolithography (SLA) technologies were verified. Experimental specimens with the dimensions of 145 x 145 x 185 mm were produced in three different positions: at an angle (45°), horizontally, and vertically. The specimens were made of three types of filament: SLA (Elastic 50A), SLS (TPU 1301), and FDM (Flexfill 92A); for each of the three positions of the specimen, filament consumption and printing time were determined due to the use of support material. Created specimens were then assessed regarding their production possibility and achievement of the desired structure.