Simulations of the Drawing Process in a System of Pressure Dies and Work Dies

Q4 Materials Science
S. A. Kuznetsov
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引用次数: 0

Abstract

It is suggested to improve the drawing process in terms of reducing the energy costs for drawing and increasing the process speed and productivity. A general picture of the hydrodynamic modes of lubricant flow in the pressure gaps with their dependences on the main design parameters of the prefabricated drawing tool has been presented. Based on this, the task is to develop the designs of prefabricated drawing tools, where the conditions of hydrodynamic friction and lubricant injection into the deformation zone are guaranteed to be met. The design should be universal, i.e., satisfy the conditions for the exact and specific sizes of draw dies, dies, and the whole drawing unit as well as for the expected dimensions of a finished product and a deviation in the workpiece diameter including the wire and cylindrical workpieces. The task was to develop a simplified method to select a set of draw dies of the pressure section and dies of the working group for the subsequent production of a drawing tool using a hydrodynamic mechanism for capturing and injecting technological lubricant into the deformation zone.

Abstract Image

压模和工模系统中的拉拔过程模拟
摘要 建议改进拉拔工艺,以降低拉拔能源成本,提高工艺速度和生产率。本文介绍了压力间隙中润滑剂流动的流体力学模式及其与预制拉拔工具主要设计参数的关系。在此基础上,我们的任务是开发预制拉拔工具的设计,保证满足流体动力摩擦和润滑剂注入变形区的条件。设计应具有通用性,即满足拉丝模具、模具和整个拉丝装置的精确和特定尺寸,以及成品的预期尺寸和工件直径偏差(包括线材和圆柱形工件)的条件。我们的任务是开发一种简化方法,用于选择一套压力部分的拉丝模具和工作组的模具,以便随后生产使用流体动力机构捕捉技术润滑剂并将其注入变形区的拉丝模具。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
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来源期刊
Steel in Translation
Steel in Translation Materials Science-Materials Science (all)
CiteScore
0.60
自引率
0.00%
发文量
81
期刊介绍: Steel in Translation  is a journal that represents a selection of translated articles from two Russian metallurgical journals: Stal’  and Izvestiya Vysshikh Uchebnykh Zavedenii. Chernaya Metallurgiya . Steel in Translation  covers new developments in blast furnaces, steelmaking, rolled products, tubes, and metal manufacturing as well as unconventional methods of metallurgy and conservation of resources. Papers in materials science and relevant commercial applications make up a considerable portion of the journal’s contents. There is an emphasis on metal quality and cost effectiveness of metal production and treatment.
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