SMED 4.0: a development of single minute exchange of die in the era of Industry 4.0 technologies to improve sustainability

IF 7.3 2区 工程技术 Q1 ENGINEERING, INDUSTRIAL
Rouhollah Khakpour, Ahmad Ebrahimi, Seyed-Mohammad Seyed-Hosseini
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Abstract

Purpose

This paper recommends a method entitled “SMED 4.0” as a development of conventional single minute exchange of die (SMED) to avoid defect occurrence during production and improve sustainability, besides reducing setup time.

Design/methodology/approach

The method builds upon an extensive literature review and in-depth explorative research in SMED and zero defect manufacturing (ZDM). SMED 4.0 incorporates an evolutionary stage that employs predict-prevent strategies using Industry 4.0 technologies including the Internet of Things (IoT) and machine learning (ML) algorithms.

Findings

It presents the applicability of the proposed approach in (1) identifying the triple bottom line (TBL) criteria, which are affected by defects; (2) predicting the time of defect occurrence if any; (3) preventing defective products by performing online setting on machines during production as needed; (4) maintaining the desired quality of the product during the production and (5) improving TBL sustainability in manufacturing processes.

Originality/value

The extended view of SMED 4.0 in this research, as well as its analytical approach, helps practitioners develop their SMED approaches in a more holistic way. The practical application of SMED 4.0 is illustrated by implementing it in a real-life manufacturing case.

SMED 4.0:在工业 4.0 技术时代发展单分交换模,提高可持续性
本文推荐了一种名为 "SMED 4.0 "的方法,它是对传统单分钟换模(SMED)的一种发展,除了减少设置时间外,还能避免生产过程中出现缺陷,提高可持续性。SMED 4.0 包含一个进化阶段,利用包括物联网(IoT)和机器学习(ML)算法在内的工业 4.0 技术,采用预测-预防策略。研究结果本文介绍了所提方法在以下方面的适用性:(1)识别受缺陷影响的三重底线(TBL)标准;(2)预测缺陷发生的时间(如果有的话);(3)通过在生产过程中根据需要对机器进行在线设置来预防缺陷产品;(4)在生产过程中保持产品的预期质量;以及(5)提高制造过程中三重底线的可持续性。原创性/价值本研究对中小企业发展 4.0 的扩展观点及其分析方法有助于从业人员以更全面的方式开发其中小企业发展方法。通过在实际制造案例中实施 SMED 4.0,说明了其实际应用。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
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来源期刊
Journal of Manufacturing Technology Management
Journal of Manufacturing Technology Management Engineering-Control and Systems Engineering
CiteScore
16.30
自引率
7.90%
发文量
45
期刊介绍: The Journal of Manufacturing Technology Management (JMTM) aspires to be the premier destination for impactful manufacturing-related research. JMTM provides comprehensive international coverage of topics pertaining to the management of manufacturing technology, focusing on bridging theoretical advancements with practical applications to enhance manufacturing practices. JMTM seeks articles grounded in empirical evidence, such as surveys, case studies, and action research, to ensure relevance and applicability. All submissions should include a thorough literature review to contextualize the study within the field and clearly demonstrate how the research contributes significantly and originally by comparing and contrasting its findings with existing knowledge. Articles should directly address management of manufacturing technology and offer insights with broad applicability.
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