Open-Source Flexible Material Tensile Testing Apparatus

Hardware Pub Date : 2024-02-05 DOI:10.3390/hardware2010002
Morgan C. Woods, Nathan Nauta, Joshua M. Pearce
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Abstract

Alternative food sources are essential in both low-resource settings and during emergencies like abrupt sunlight reduction scenarios. Seaweed presents a promising option but requires investigation into the viability of unconventionally sourced ropes for harvesting. In this regard, a low-cost reliable method to test the tensile strength of rope is needed to validate alternative materials for use in harvesting seaweed. Commercial rope testing jigs alone range in price from several thousand to tens of thousands of dollars, so there is interest in developing a lower-cost alternative. Addressing these needs, this article reports on an open-source design for tensile strength rope testing hardware. The hardware design focuses on using readily available parts that can be both sourced from a hardware store and manufactured with simple tools to provide the greatest geographic accessibility. The jig design, which can be fabricated for CAD 20, is two to three orders of magnitude less expensive than commercially available solutions. The jig was built and tested using a case study example investigating denim materials (of 1 5/8”, 3 1/4”, 4 7/8”, 6 1/2”, and 8 1/8” widths) as a potential alternative rope material for seaweed farming. Denim demonstrated strengths of up to 1.65 kN for the widest sample, and the jig demonstrated sufficient strength and stiffness for operations at forces below 4 kN. The results are discussed and areas for future improvements are outlined to adapt the device to other circumstances and increase the strength of materials that can be tested.
开源柔性材料拉伸测试仪器
无论是在资源匮乏的环境中,还是在阳光骤减等紧急情况下,替代食物来源都至关重要。海藻是一个很有前景的选择,但需要调查非传统来源的绳索在收割时的可行性。在这方面,需要一种低成本、可靠的方法来测试绳索的拉伸强度,以验证用于收获海藻的替代材料。仅商用绳索测试夹具的价格就从数千美元到数万美元不等,因此人们有兴趣开发一种成本较低的替代方法。针对这些需求,本文报告了拉伸强度绳索测试硬件的开源设计。硬件设计的重点是使用现成的部件,这些部件既可以从五金店购买,也可以用简单的工具制造,以提供最大的地理可达性。该夹具的设计可以用 CAD 20 制作,与市面上的解决方案相比,其成本要低两到三个数量级。该夹具的制造和测试使用了一个案例研究,调查牛仔布材料(宽度分别为 1 5/8"、3 1/4"、4 7/8"、6 1/2 "和 8 1/8")作为海藻养殖的潜在替代绳索材料。最宽样本的牛仔布强度高达 1.65 千牛,夹具的强度和刚度足以承受低于 4 千牛的力。报告对结果进行了讨论,并概述了未来需要改进的地方,以便使该装置适用于其他情况,并提高可测试材料的强度。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
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