Peculiarities Formation of Welded Joints under the External Electromagnetic Influence

S. Maksimov, O. Berdnikova, Olena A. Prilipko, Tetiana Alekseenko, Yevhen Polovetskyi
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Abstract

Controlling the movement of liquid metal by selecting the parameters of an external electromagnetic effect makes it possible to change the conditions of dynamic equilibrium of the weld pool and, as a result, the formation of a weld. Magnetic process control has advantages over mechanical control methods, since it is carried out without contact with the welding zone. The study of processes leading to a decrease in the concentration of defects in metals, recombination of dislocations, polygonization, recrystallization, defect healing, etc., is an urgent task for technologists. The purpose of the work is to study the laws of formation of phase composition, microhardness, grain, lath, subgrain, dislocation structures of low-alloy steel welds in underwater welding and the relationship of structural parameters with the properties of strength and crack resistance of these joints. Microstructure studies were carried out by light, scanning, and transmission electron microscopy. Mathematical modelling was carried out to optimize the research efficiency. The developed computer application implements the idea of sequential calculation of quantities, where the value of the welding current and the current in the inductor is selected by the researcher. The influence of structural factors at the dislocation level on local internal stresses, which determine the deformation localization zones in the structures of the upper and lower bainites in the deposited metal, is analyzed. The conditions for obtaining high-quality welded joints in the welding of low-alloy steels, which ensure their strength and crack resistance, are established.
外部电磁影响下焊接接头的形成特点
通过选择外部电磁效应的参数来控制液态金属的运动,可以改变焊接熔池的动态平衡条件,从而形成焊缝。与机械控制方法相比,磁性过程控制具有优势,因为它是在不接触焊接区的情况下进行的。研究导致金属缺陷浓度降低、位错重组、多边形化、再结晶、缺陷愈合等过程是技术专家的一项紧迫任务。这项工作的目的是研究低合金钢焊缝在水下焊接时的相组成、显微硬度、晶粒、板条、亚晶粒、位错结构的形成规律,以及结构参数与这些接头的强度和抗裂性能之间的关系。通过光镜、扫描电子显微镜和透射电子显微镜对微观结构进行了研究。为优化研究效率,还进行了数学建模。开发的计算机应用程序实现了数量顺序计算的理念,其中焊接电流和感应器中的电流值由研究人员选择。分析了位错层面的结构因素对局部内应力的影响,内应力决定了熔敷金属上下贝氏体结构中的变形局部区域。确定了在低合金钢焊接中获得高质量焊点的条件,以确保其强度和抗裂性。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
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