Hybrid forecasting modelling of cost and time entities for planning and optimizing projects in the die-cast aluminium industry

C. Muñoz-Ibáñez, I. Chairez, M. Jimenez-Martinez, A. Molina, M. Alfaro-Ponce
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Abstract

The techniques employed to manage an industrial project are based on tools that aim to achieve the objectives set by an organization. Most of these techniques consider the development of operative and predictive models. The difficulty in developing project planning models relies on estimating large sets of parameters and the need to include model sections of poorly identifiable, that increase costs and time. This work develops a hybrid forecasting model for all the phases that make up die-casting projects through a series of parameters and sub-models that contemplate the particularities of each case, thereby achieving greater precision in the forecast. The model identifies the cost and time factors that affect project planning, specifically in the die-casting industry, and intends to predict their future behaviour when certain initially given conditions are modified. To estimate the parameters of the hybrid model, several factors in the processes were considered that interact in this industry, such as primary matter costs and activities associated to the process. The considered processes that have a substantial economic impact on the implementation of the project were selected. The criteria for this selection considered identifying the relevant parts of the design and manufacturing in the die-casting industry. Process factors such as the Cost of aluminium and its related activities, whose processes will be grouped into cost and time entities to build a set of metrics that allow better control over them. Finally, the proposed model is based on analytical, parametric, and analog methods that achieve accuracy greater than 85 % in predicting the time and Cost of the process.
为压铸铝工业项目的规划和优化建立成本和时间实体混合预测模型
管理工业项目所采用的技术以工具为基础,旨在实现组织设定的目标。这些技术大多考虑开发操作性和预测性模型。开发项目规划模型的难点在于估算大量参数集,以及需要包含难以识别的模型部分,这增加了成本和时间。这项工作通过一系列参数和子模型,为压铸项目的所有阶段开发了一个混合预测模型,考虑到每个案例的特殊性,从而实现更高精度的预测。该模型确定了影响项目规划(特别是压铸行业)的成本和时间因素,并打算在某些初始给定条件发生变化时预测其未来行为。为了估算混合模型的参数,考虑了该行业中相互影响的几个工艺因素,如主要物质成本和与工艺相关的活动。我们选择了对项目实施有重大经济影响的工艺。选择的标准是确定压铸行业设计和制造的相关部分。过程因素,如铝成本及其相关活动,其过程将被归类为成本和时间实体,以建立一套能够更好地控制它们的指标。最后,所提出的模型基于分析、参数和模拟方法,在预测流程的时间和成本方面的准确率超过 85%。
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