Effect of Particle Size and Filler Content on Mechanical Properties of Avocado Wood Flour-Low Density Polyethylene Composite

R. M. Government, S. A. Ngabea
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Abstract

The application of natural material excavates from wood source in composite production has increased taking the merit of low cost, readily available and light weight. The objective of this study was to evaluate the effects of particle size and filler content on the mechanical properties of avocado wood flour-low density polyethylene composite (AWF-LDPE) modified with NaOH/CH3C00H using Response Surface Methodology. The influence of process parameters (size and weight of avocado wood flour (AWF)) on the properties (elongation, flexural strength, flexural modulus and impact strength) of the produced composite was evaluated. The AWF was injected at the size of particles from 20-100 mesh (850-150 µm) and flour content of 5-25 % wt into low-density polyethylene (LDPE) matrix to produce the composite of AWF-LDPE by the process of the injection molding machine. The optimization for the process parameters and mechanical properties of the composites was done using central composite design (CCD) of response surface methodology. The optimum condition for the factors and the properties of the composite were forecast with regression models of CCD. The ultimate process conditions for the process variables were 100 mesh size and 25 % wood flour content, while the properties were 4.8768 % elongation, 41.2921 MPa flexural strength, 0.6614 GPa flexural modulus and 83.384 KJ/m2 impact strength. The coefficient of determinations (R2) was close to unity with the maximum error of 0.09139 %. The values obtained from the AWF-LDPE composite at optimum condition indicated that it is recommended for suitable material for particle board in interior part of appliances and automobile application.
粒度和填充物含量对鳄梨木粉-低密度聚乙烯复合材料机械性能的影响
从木材中提取的天然材料具有成本低、易获得、重量轻等优点,因此在复合材料生产中的应用越来越多。本研究的目的是采用响应面方法评估粒度和填料含量对用 NaOH/CH3C00H 改性的鳄梨木粉-低密度聚乙烯复合材料(AWF-LDPE)机械性能的影响。评估了工艺参数(鳄梨木粉(AWF)的粒度和重量)对所生产的复合材料性能(伸长率、弯曲强度、弯曲模量和冲击强度)的影响。在低密度聚乙烯(LDPE)基体中注入粒径为 20-100 目(850-150 微米)、重量为 5-25% 的酪梨木粉,通过注塑机工艺生产出酪梨木粉-LDPE 复合材料。采用响应面方法的中心复合设计(CCD)对复合材料的工艺参数和机械性能进行了优化。利用 CCD 的回归模型预测了各因素的最佳条件和复合材料的性能。工艺变量的最终工艺条件为 100 目尺寸和 25 % 的木粉含量,而性能为 4.8768 % 的伸长率、41.2921 兆帕的抗弯强度、0.6614 GPa 的抗弯模量和 83.384 KJ/m2 的冲击强度。测定系数 (R2) 接近统一,最大误差为 0.09139 %。AWF-LDPE 复合材料在最佳条件下获得的数值表明,它是家电和汽车内饰中刨花板的理想材料。
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