Nonionic Surfactant Blends for Enhanced Oil Recovery in High-Temperature Eagle Ford Reservoir

Abstract

Nonionic surfactants have proven successful and cost-effective in enhancing production from conventional and unconventional reservoirs. However, studies into the mechanism and performance of nonionic surfactants have been limited to reservoirs with temperatures below 200°F due to the temperature-dependent physiochemical properties, especially cloudpoint (CP). In this study, nonionic-ionic surfactant blends were designed to create nonionic systems with cloudpoint temperatures (CPTs) above 300°F for wettability alteration in high-temperature reservoirs like the Eagle Ford Shale in Texas, USA. Through CP, wettability, interfacial tension (IFT), and spontaneous imbibition experiments, 22 commercial surfactant samples (individual and blends) were investigated. Results showed that the amount of ionic cosurfactant affected thermal stability, with increasing concentration leading to increasing CPT. Wettability alteration was dependent not only on temperature but also on the class of ionic cosurfactant. Cationic cosurfactants were superior at improving nonionic surfactants’ thermal stability. However, they resulted in oil-wet contact angles (CAs) with increasing temperature. On the other hand, anionic cosurfactants displayed better synergy in terms of wettability alteration, creating strongly water-wet and intermediate-wet CAs at high temperatures. Therefore, the focus was placed on nonionic-anionic surfactant blends for the reservoir samples used in this study. Stable surfactant blends with CPTs from 316°F to 348°F were successfully created for enhanced oil recovery (EOR) applications at high-temperature conditions. Spontaneous imbibition studies using these blends indicated improved recovery by up to 173%. This work validates and builds upon previous studies of surfactant performance, wettability alteration, and IFT while providing new insight into nonionic surfactant blends at temperature conditions not currently available in the literature. It also serves as a template for the surfactant screening and selection process when considering nonionic surfactants.