Regulatory Framework for Ensuring Safe Operation of Railway Equipment Based on the Service Life of Load-Bearing Structures

V. S. Kossov, D. Knyazev, N. F. Krasyukov, N. Makhutov, M. Gadenin
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Abstract

Switching the operation of railway equipment to life cycle contracts and confirming its safety compliance with industry technical regulations in the absence of a legislative framework for the recall of substandard products entails the need for a more thorough analysis of resource indicators of structural components of rolling stock and track superstructure. From this point of view, the state of the existing regulatory framework for confirming the strength and service life criteria of load­bearing elements of rolling stock and track, the influence of the regulatory «guillotine» and the general transition from the system of Soviet state standards GOSTs and strength rules to modern approaches of certification and differentiation of such concepts as «standard» and «supporting standard».Trends in moving away from classical bench testing methods towards introduction of a resource-based approach with defectiveness assessment are shown using examples of previously carried out research on safe operation of ER200 bogie frame and on the transition to domestic cassette bearings as part of import substitution, currently carried out for different types of rolling stock.Based on the new methods and approaches, it is possible to consider longer periods of operation, reasonably assess the extension of service life, or introduce resource-restoring technology, ensuring further safe operation. As part of these new trends, a transition is being made to modern modelling methods for assessing product safety, concepts such as «virtual sensor» and «virtual train-track system» are being introduced. It is shown that a reasonable combination of full-scale operational tests and virtual digital modelling makes it possible to offer reliable estimates of service life and safety indicators at the design and operation stages in a short time.
根据承重结构使用寿命确保铁路设备安全运行的监管框架
在缺乏召回不合格产品的法律框架的情况下,将铁路设备的运营转为生命周期合同,并确认其安全符合行业技术法规,这就需要对机车车辆和轨道上部结构部件的资源指标进行更透彻的分析。从这个角度来看,确认机车车辆和轨道承重构件强度和使用寿命标准的现有监管框架的状况、监管 "断头台 "的影响以及从苏联国家标准 GOST 和强度规则体系向现代认证方法和区分 "标准 "和 "辅助标准 "等概念的总体过渡。从传统的台架试验方法到引入基于资源的缺陷评估方法的趋势,将通过以前开展的 ER200 转向架安全运行研究和作为进口替代的一部分向国产盒式轴承过渡的研究(目前正在为不同类型的机车车辆开展研究)的实例进行说明。作为这些新趋势的一部分,正在向评估产品安全的现代建模方法过渡,引入了 "虚拟传感器 "和 "虚拟列车轨道系统 "等概念。结果表明,将全尺寸运行测试和虚拟数字建模合理地结合起来,可以在短时间内对设计和运行阶段的使用寿命和安全指标做出可靠的估计。
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