SIMULATION OF THE PROCESS OF VIBRATING SUNFLOWER DRYING

Igor Zozulyak
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Abstract

This work is devoted to the research and substantiation of the technology of drying sunflower seeds and the development of technological and technical proposals for the creation of drying equipment that would ensure work on this crop, both in seed and food modes. The technological value of sunflower seeds is determined by their oil content. Therefore, it is important to preserve the quantity and quality of oil. Under optimal drying conditions, the oil content in sunflower seeds increases. Therefore, the question of selecting technological equipment for the drying process arises. Analysis of the mechanical and technological parameters of series-produced dryers showed that these machines are mainly intended for the processing of grain crops. The disadvantages of well-known mine grain dryers are low moisture removal during one pass of the material through the dryer, overheating of the seed and a decrease in its quality in the area of contact with the surface of the intake boxes, increased fire hazard. Drum grain dryers when drying sunflower seeds are very fire-hazardous and do not allow obtaining seeds with uniform moisture content, and the use of high-temperature modes leads to a decrease in the sowing qualities of seeds due to overheating. When drying sunflower seeds in recirculation type dryers, it is very important to evenly distribute the seeds over the entire cross-section of the chamber, as well as to prevent the accumulation of oil dust in the heating chamber and to eliminate the ingress of sparks from the furnace into the heating chamber. One of the promising methods of drying bulk materials is the method of drying in a vibrating fluidized bed, which can be achieved on vibrating dryers of various types. A number of experiments were conducted to substantiate the technological and technical proposals for the process of drying sunflower seeds and to determine the operating parameters of the dryer. Based on the results, graphs were constructed. The results of the research proved the expediency and necessity of using vibrating dryers during drying of sunflower seeds. The best parameters of the infrared radiation drying process with a selected wavelength of 1,5-3,0 μm , a sunflower seed layer height of 15 mm, and a heat flow density of IR radiation were found. 5 kW/m 2 , the height of the placement of the IR generator blocks relative to the layer of the irradiated product is 25 mm, while the drying time will be 11 minutes.
振动向日葵干燥过程模拟
这项工作致力于研究和证实葵花籽的干燥技术,并为创造干燥设备提出技术和工艺建议,以确保这种作物在种子和食品模式下的工作。葵花籽的技术价值取决于其含油量。因此,保持油的数量和质量非常重要。在最佳干燥条件下,葵花籽的含油量会增加。因此,出现了为干燥过程选择技术设备的问题。对系列化生产的烘干机的机械和技术参数分析表明,这些机器主要用于加工粮食作物。众所周知的矿用谷物烘干机的缺点是物料通过烘干机时的水分去除率低、种子过热和与进料箱表面接触区域的质量下降、火灾危险增加。滚筒式谷物烘干机在烘干葵花籽时非常容易引发火灾,而且无法获得含水量均匀的种子,使用高温模式会导致种子因过热而降低播种质量。在循环式烘干机中烘干葵花籽时,非常重要的一点是要使种子均匀分布在烘干室的整个横截面上,同时还要防止油尘在加热室中积聚,并杜绝火花从熔炉进入加热室。在振动流化床中干燥散装物料是很有前途的方法之一,可在各种类型的振动干燥器上实现。为了证实葵花籽干燥工艺的技术和技术建议,并确定干燥机的运行参数,我们进行了一系列实验。根据实验结果绘制了图表。研究结果证明了在葵花籽干燥过程中使用振动干燥器的便利性和必要性。红外辐射干燥工艺的最佳参数为:选定波长为 1,5-3,0 μm,葵花籽层高为 15 mm,红外辐射热流密度为 5 kW/m 2 ,葵花籽层高为 15 mm,红外辐射热流密度为 5 kW/m 2 。5 kW/m 2,红外线发生器块相对于照射产品层的放置高度为 25 毫米,干燥时间为 11 分钟。
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