Research on precision visual inspection technology based on new energy battery manufacturing

Hongcheng Zhou, Dan Huang, Yongxing Yu
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Abstract

In recent years, the lithium battery industry has been developing rapidly, and in the process of its large-scale industrialized production, the automatic defect detection technology based on machine vision has extremely important research value. Because of the complexity of the lithium battery production environment, the defect morphology is variable, the current research results for lithium battery pole piece defect detection is relatively small. In order to meet the needs of lithium battery pole piece defect detection speed and accuracy, to solve the problems of complex background noise, defects and low contrast in the pole piece image, this paper proposes a lithium battery pole piece defect detection algorithm based on machine vision technology, firstly, adopt the topological mapping based on the weighted average neighborhood closure curve filtering template for the image noise reduction processing, and then use the wavelet transform based on the multiscale detail enhancement method for image enhancement processing;; subsequently, adopt the multi-scale detail enhancement method based on wavelet transform for image enhancement processing; and subsequently, use the topological mapping based on the weighted average neighborhood closure curve for image enhancement processing. Then, in order to solve the problem of uneven illumination and more speckle impurities in the polar film image, the area growth method is used and combined with differential geometry tools to extract the defect contour of the area to be tested; finally, the concept of Earth Move Distance (EMD) is introduced, which is used to compute the similarity between the obtained contour and various types of defect templates contours to realize the classification of defects. Experiments have shown that the algorithm in this paper improves the speed and accuracy of defect detection on the surface of the pole piece, retains the details of the defect edges, detects small defects with low contrast, and extracts the complete defect contour, which better meets the actual needs of industrial production.
基于新能源电池制造的精密视觉检测技术研究
近年来,锂电池行业发展迅速,在其大规模工业化生产过程中,基于机器视觉的缺陷自动检测技术具有极其重要的研究价值。由于锂电池生产环境复杂,缺陷形态多变,目前针对锂电池极片缺陷检测的研究成果相对较少。为了满足锂电池极片缺陷检测速度和精度的需求,解决极片图像中背景噪声复杂、缺陷多、对比度低等问题,本文提出了一种基于机器视觉技术的锂电池极片缺陷检测算法,首先采用基于拓扑映射的加权平均邻域闭合曲线滤波模板进行图像降噪处理,然后采用基于小波变换的多尺度细节增强方法进行图像增强处理;在此基础上,采用基于小波变换的多尺度细节增强方法进行图像增强处理;再采用基于加权平均邻域闭合曲线的拓扑图进行图像增强处理。然后,针对极膜图像光照不均、斑点杂质较多的问题,采用面积增长法,结合微分几何工具,提取待测区域的缺陷轮廓;最后,引入地球移动距离(EMD)的概念,计算得到的轮廓与各类缺陷模板轮廓的相似度,实现缺陷分类。实验表明,本文的算法提高了杆件表面缺陷检测的速度和精度,保留了缺陷边缘的细节,能检测出对比度较低的小缺陷,并提取出完整的缺陷轮廓,较好地满足了工业生产的实际需要。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
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