A methodological approach to assessing the durability of welded structures of screens using SolidWorks Simulation software

Abstract

Purpose. To develop methodological recommendations for studying the characteristics of screen welded assemblies of ГВЧ-31 С type using specialized tools of the SolidWorks Education Edition software package. Methodology. The methodology for analyzing welds when designing a vibrator fixation system is based on the use of current software tools, in particular SolidWorks Simulation in combination with SolidWorks Motion, as well as the HOT SPOT STRESS technology. To analyze the accuracy of determining the dynamic loads arising during the screen operation, the results of modeling using the SolidWorks Motion program are compared with those obtained by traditional methods using the Lagrange equation of the second kind. The computation discrepancy is within 10 %. Findings. It has been determined that it is rational to analyze welds using the SolidWorks Education Edition software shell, taking into account the least profitable option, namely, when their edges are not finished. Furthermore, during solid-state modeling, the formation of a cavity in the weld is simulated in the form of a gap between the welded elements. The stress-strain state analysis of welded constructions using the Finite Element Method has revealed that when the computational mesh cell size is reduced, the stress value increases significantly, which indicates the result singularity and the need for further application of the HOT SPOT STRESS method. In the course of research, it has been determined that the highest stresses in welds occur on the central rib. The duration of use of welded joints is more than 2·106 cycles. Originality. For the first time, the methodology has been substantiated for determining the service life of welded elements of screen constructions using the latest computer analysis tools. The method makes it possible to calculate the dynamic forces arising in constructions performing oscillatory movements, as well as to analyze the stress-strain state of welds using the HOT SPOT STRESS technology and assess their service life. Practical value. It has become possible to implement the method for calculating the stress-strain state of welds in the design of a vibrator fixation system and assessing their service life, which is important for analyzing and determining the parameters of various vibrating machines. The results derived from the investigation were incorporated by the local entity, Ukrprommineral, to modernize the screens.