Some Technological Parameters of Construction Joints Formation Using the Self-Compacting Concrete Mixtures

G. V. Nesvetaev, Y. I. Koryanova, D. P. Sukhin
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Abstract

Introduction . The important condition ensuring the monolithicity of the erected massive monolithic reinforced concrete structures, divided in compliance with the standards into the heat-shrinkable blocks, is the quality of construction joints in terms of the new-to-old concrete bonding. The research on the bonding strength dependence on the technological parameters of the construction joints formation using the widely spread in recent years self-compacting concretes is a relevant task, because the number of publications on the respective topic is insufficient. The aim of the present paper is to develop a scientific concept regarding the influence of the certain technological parameters on the new-to-old concrete bonding strength during the construction joints formation. Materials and Methods . The research was carried out using the self-compacting and ordinary heavy vibratory-compacted concretes with the compressive strength ranged from 34.5 to 69.2 MPa. The object of the study was the dependence of the new-to-old concrete bonding strength on the method of standardised surface pre-treatment of the “old” concrete in a joint and the compressive strength of the grade of the “new” self-compacting concrete. The composite Mörsch specimens in which the “old” concrete was cured for up to 3 days were used as the main samples. The construction joint relative strength was considered to be the joint quality evaluation criterion equalling to the ratio of the shear strength of concrete in a composite Mörsch specimen to the minimum axial tension strength values of the “new” and “old” concrete. The quality indicators of the concrete were determined by applying the standard methodology. The specimens were cured under conditions simulating the production of works in the spring-summer season. Results . During the research, the construction joint quality criteria in terms of the “old” to “new” concrete bonding were analysed along with the changes they undergo depending on the studied recipe (concrete grade) and technological (length of the technological break, surface treatment method) factors. The dependences of the proposed construction joint quality criterion on the “new” concrete compressive strength (grade) were obtained and the inefficiency of the surface treatment with a metal brush was shown, especially if accompanied with the technological break extension. The required bonding strength values for B25 ... B35 grade concretes can be for sure provided by the surface pre-milling, whereas the extension of the technological break has negative affect on the bonding strength. Discussion and Conclusions . Due to the revealed low bonding strength of the “old” to “new” concretes, regardless the technological factors, it is expedient to look into the ways of ensuring the construction joint quality by implementing structural solutions such as keyed joints and (or) additional reinforcement.
自密实混凝土配合比施工缝形成的若干技术参数
介绍。按标准划分成热缩块的大体积整体钢筋混凝土构筑物,保证其整体的重要条件是新老混凝土粘接施工缝的质量。近年来广泛应用的自密实混凝土施工缝形成工艺参数对粘接强度的依赖性研究是一项相关课题,但相关研究文献较少。本文的目的是对施工缝形成过程中某些工艺参数对新老混凝土粘结强度的影响建立一个科学的概念。材料与方法。试验采用抗压强度为34.5 ~ 69.2 MPa的自密实混凝土和普通重振密实混凝土。研究对象是新老混凝土粘结强度对接缝中“旧”混凝土的标准化表面预处理方法和“新”自密实混凝土等级抗压强度的依赖关系。以“老”混凝土固化3天以上的Mörsch复合试件为主要试件。施工缝相对强度作为接缝质量评价标准,等于Mörsch复合试件中混凝土抗剪强度与“新”、“旧”混凝土最小轴拉强度之比。采用标准方法确定了混凝土的质量指标。试件在模拟春夏季节工程生产的条件下进行养护。结果。在研究过程中,分析了“旧”与“新”混凝土粘合的施工接缝质量标准,以及它们根据所研究的配方(混凝土等级)和技术(工艺断裂长度,表面处理方法)因素所经历的变化。得到了所提出的施工缝质量标准对“新”混凝土抗压强度(等级)的依赖关系,并显示了金属刷表面处理的低效率,特别是如果伴随着技术裂缝的延长。B25所需的粘接强度值…B35级混凝土可通过表面预磨获得,但工艺断裂的延长对粘结强度有不利影响。讨论和结论。由于“旧”与“新”混凝土的结合强度较低,无论技术因素如何,通过实施键缝和(或)附加加固等结构解决方案来确保施工接缝质量的方法是权宜之计。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
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