MORPHOLOGY OF Ni-TiN/Si3N4 COMPOSITE COATINGS AT HIGH-TEMPERATURE OXIDATION

Esmar Budi, Widyaningrum Indrasari, Riser Fahdiran, Hadi Nasbey
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Abstract

Electrodeposited nickel coating has excellent physical and mechanical properties, however it does not withstand to high temperature oxidation for long time. The addition of nitride phase within the nickel based coating improve the oxidation resistance through dense surface morphology improvement. A preliminary study was performed to investigate the high temperature oxidation behavior on the coating morphology after exposed at high temperature. The Ni-TiN/Si3N4 composite coatings deposited at electrodeposition temperature of 35 ℃, 40 ℃ and 50 ℃. The electrolyte consists of 0.17 M NiCl2.6H2O, 0.38 M Ni2SO4.6H2O, 6 g/L TiN, 0,6 g/L Si3N4, 40 g/L H3BO3, 0,6 g/L Sodium Dodecyl Sulfate (SDS). High temperature oxidation process on the samples was performed by heating at temperature of 700 ℃ for 2 hours within air conditions. The morphology and composition samples were characterized by using SEM/EDS. In general, the result showed that the morphology of Ni-TiN/Si3N4 composite coatings became rough due to the oxidation process. Elements coating such as Ni, Ti, Si and N were disappeared after the oxidation process due to the outward diffusion process.
高温氧化下Ni-TiN/Si3N4复合镀层的形貌
电沉积镍镀层具有优良的物理力学性能,但不能长时间经受高温氧化。在镍基镀层中加入氮化相,通过致密的表面形貌改善,提高了镀层的抗氧化性能。初步研究了涂层高温暴露后的高温氧化行为对涂层形貌的影响。在35℃、40℃和50℃的电沉积温度下制备了Ni-TiN/Si3N4复合镀层。电解液由0.17 M NiCl2.6H2O、0.38 M Ni2SO4.6H2O、6 g/L TiN、0.6 g/L Si3N4、40 g/L H3BO3、0.6 g/L十二烷基硫酸钠(SDS)组成。在空气条件下,在700℃下加热2小时,对样品进行高温氧化处理。采用SEM/EDS对样品的形貌和组成进行了表征。总的来说,结果表明Ni-TiN/Si3N4复合镀层由于氧化过程而变得粗糙。Ni、Ti、Si、N等元素涂层在氧化后由于向外扩散而消失。
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