Effect of rake face surface of cutting tool on tool crater wear

IF 1.9 Q3 ENGINEERING, MANUFACTURING

Manufacturing Review Pub Date : 2023-01-01 DOI:10.1051/mfreview/2023013

Anis Fatima, Muhammad Wasif, Aqeel Ahmed, Saima Yaqoob

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引用次数: 0

Abstract

Tool wear is complex to predict due to the intricate environment of a machining process. However, there are a confrontational effect of tool wear on the machining process in terms of deprived surface finish, reduced dimensional accuracy and increased power consumption. In this study an attempt is made to examine the effect of rake face surface of the cutting tool on tool crater wear. For this, three different types; uncoated, coated and structured rake face cutting tools were used and cutting test were performed of plain carbon steel (AISI/SAE 4140). The cutting speed of 283 m/min, feed rate of 0.1 mm/min and depth of cut of 0.1 were used. Results show, structured rake face of the cutting tool benefitted most in supressing the tool crater wear. Energy-Dispersive X -Ray analysis (EDXA) analysis confirms reduction in iron transfer on tool rake face in case of coated and structured cutting tool. Micro − hardness test was also performed and the values in case of coated and structured cutting tool was found to be suffice. This study can be a benefit for cutting difficult to cut material where crater wear formation is unavoidable.

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刀具前刀面对刀坑磨损的影响

由于加工过程的复杂环境，刀具磨损的预测非常复杂。然而，刀具磨损在加工过程中会造成表面光洁度降低、尺寸精度降低和功率消耗增加。本研究试图考察刀具前刀面对刀坑磨损的影响。为此，有三种不同的类型;采用无涂层、涂层和结构化前刀面刀具，对普通碳钢(AISI/SAE 4140)进行了切削试验。切削速度为283 m/min，进给速度为0.1 mm/min，切削深度为0.1 mm/min。结果表明，结构前刀面对抑制刀坑磨损效果最好。能量色散X射线分析(EDXA)分析证实，在涂层和结构化切削刀具的情况下，刀具前表面的铁传递减少。显微硬度测试表明，涂层切削刀具和结构切削刀具的显微硬度值是足够的。这一研究对切削难以切削的材料有一定的帮助，因为这些材料不可避免地会形成凹坑磨损。

本文章由计算机程序翻译，如有差异，请以英文原文为准。

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来源期刊

Manufacturing Review ENGINEERING, MANUFACTURING-

CiteScore

5.40

自引率

12.00%

发文量

审稿时长

8 weeks

期刊介绍： The aim of the journal is to stimulate and record an international forum for disseminating knowledge on the advances, developments and applications of manufacturing engineering, technology and applied sciences with a focus on critical reviews of developments in manufacturing and emerging trends in this field. The journal intends to establish a specific focus on reviews of developments of key core topics and on the emerging technologies concerning manufacturing engineering, technology and applied sciences, the aim of which is to provide readers with rapid and easy access to definitive and authoritative knowledge and research-backed opinions on future developments. The scope includes, but is not limited to critical reviews and outstanding original research papers on the advances, developments and applications of: Materials for advanced manufacturing (Metals, Polymers, Glass, Ceramics, Composites, Nano-materials, etc.) and recycling, Material processing methods and technology (Machining, Forming/Shaping, Casting, Powder Metallurgy, Laser technology, Joining, etc.), Additive/rapid manufacturing methods and technology, Tooling and surface-engineering technology (fabrication, coating, heat treatment, etc.), Micro-manufacturing methods and technology, Nano-manufacturing methods and technology, Advanced metrology, instrumentation, quality assurance, testing and inspection, Mechatronics for manufacturing automation, Manufacturing machinery and manufacturing systems, Process chain integration and manufacturing platforms, Sustainable manufacturing and Life-cycle analysis, Industry case studies involving applications of the state-of-the-art manufacturing methods, technology and systems. Content will include invited reviews, original research articles, and invited special topic contributions.