Numerical study of a cone mill for emulsion preparation: Hydrodynamics and population balance modelling

Abstract

The work concerns numerical simulations of a cone mill used for emulsion preparation. Hydrodynam-ics, power consumption and population balance are investigated for various operating conditions at high phase volume emulsions and for different rheologies. Cone mills are usually simplified as a simple gap between rotor and stator but by increasing the complexity of the geometry till it represents the commercial device identifies a wealth of additional features such as recirculation zones above (which enhance breakage) and below (which allow for coalescence) the rotor-stator gap. Two separate sets of population balance modelling constants are required to capture all the experiment results – even with the most complex geometries. Some suggestions are made for improvements and further studies will consider other rotor-stator devices.