Xiaokun Hu, Qiangqiang Zhao, Yitao Yang, Shaoke Wan, Yanhui Sun, Jun Hong
{"title":"Accuracy analysis for machine tool spindles considering full parallel connections and form errors based on skin model shapes","authors":"Xiaokun Hu, Qiangqiang Zhao, Yitao Yang, Shaoke Wan, Yanhui Sun, Jun Hong","doi":"10.1093/jcde/qwad086","DOIUrl":null,"url":null,"abstract":"Abstract The rotation accuracy of a machine tool spindle is essential for ensuring the machining precision. Due to the existence of manufacturing and assembly errors, the rotation accuracy of the spindle will be inevitably impacted and degraded. Therefore, to reduce the influence of the errors and improve the work performance, this paper focuses on accuracy analysis for the spindle and a novel optimization-oriented skin model shape method to tackle this highly complex problem. First, a structural analysis of the spindle is carried out to elaborate the intractable full parallel collections in the assembly. Then, based on the iterative closest point method, the deviation propagation of the spindle considering complex full parallel collections is transformed into an optimization problem, in which the skin model shapes and small displacement torsor are utilized to represent the form and pose errors of the part, respectively. By solving the optimization problem, assembly accuracy analysis for the spindle in terms of full parallel connections and form errors is accordingly achieved. On this basis, the tolerance analysis model of the spindle is also comprehensively established by employing the corresponding error simulation. Finally, measurement experiments are conducted to validate the effectiveness of the proposed method. The experiments show the predicted rotation runout and tolerance magnitude are close to the testing results, therefore indicating the proposed method can provide effective accuracy analysis for spindles.","PeriodicalId":48611,"journal":{"name":"Journal of Computational Design and Engineering","volume":null,"pages":null},"PeriodicalIF":4.8000,"publicationDate":"2023-09-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Journal of Computational Design and Engineering","FirstCategoryId":"1085","ListUrlMain":"https://doi.org/10.1093/jcde/qwad086","RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q1","JCRName":"COMPUTER SCIENCE, INTERDISCIPLINARY APPLICATIONS","Score":null,"Total":0}
引用次数: 0
Abstract
Abstract The rotation accuracy of a machine tool spindle is essential for ensuring the machining precision. Due to the existence of manufacturing and assembly errors, the rotation accuracy of the spindle will be inevitably impacted and degraded. Therefore, to reduce the influence of the errors and improve the work performance, this paper focuses on accuracy analysis for the spindle and a novel optimization-oriented skin model shape method to tackle this highly complex problem. First, a structural analysis of the spindle is carried out to elaborate the intractable full parallel collections in the assembly. Then, based on the iterative closest point method, the deviation propagation of the spindle considering complex full parallel collections is transformed into an optimization problem, in which the skin model shapes and small displacement torsor are utilized to represent the form and pose errors of the part, respectively. By solving the optimization problem, assembly accuracy analysis for the spindle in terms of full parallel connections and form errors is accordingly achieved. On this basis, the tolerance analysis model of the spindle is also comprehensively established by employing the corresponding error simulation. Finally, measurement experiments are conducted to validate the effectiveness of the proposed method. The experiments show the predicted rotation runout and tolerance magnitude are close to the testing results, therefore indicating the proposed method can provide effective accuracy analysis for spindles.
期刊介绍:
Journal of Computational Design and Engineering is an international journal that aims to provide academia and industry with a venue for rapid publication of research papers reporting innovative computational methods and applications to achieve a major breakthrough, practical improvements, and bold new research directions within a wide range of design and engineering:
• Theory and its progress in computational advancement for design and engineering
• Development of computational framework to support large scale design and engineering
• Interaction issues among human, designed artifacts, and systems
• Knowledge-intensive technologies for intelligent and sustainable systems
• Emerging technology and convergence of technology fields presented with convincing design examples
• Educational issues for academia, practitioners, and future generation
• Proposal on new research directions as well as survey and retrospectives on mature field.