RESULTS OF LABORATORY STUDIES ON THE PROCESS OF MAKING FUEL BRIQUETTES FROM RAPESEED STRAW

Volodymyr Govorukha, Pavlo Luts, Oleksii Kyselov
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Abstract

When producing fuel briquettes, the main material used for pressing is agricultural waste, specifically plant residues, which most often consist of straw from cereal and small-seeded crops. Therefore, the success of the briquetting process largely depends on the properties of their physico-mechanical component. Within the variation of the studied factors, as the average length of rapeseed straw particles decreases, the density and energy density of the briquettes increase. Also positively affecting these indicators are the increase in the content of binding material (clay or manure), the cone angle of the matrix, and the ratio of the cross-sectional area of the matrix channel to its perimeter. Increasing the moisture content of the pressed material leads to an increase in the density of briquettes and a decrease in their energy density. To ensure the production of briquettes with a density of over 600 kg/m², both with and without binding material, a round matrix should be used. The optimal temperature for heating the matrix during pressing is 160-180°C. This results in the release of lignin from rapeseed straw, which also acts as a binding agent. Furthermore, it enhances plasticization, accelerating relaxation processes, reducing friction coefficients, lowering the energy intensity of the process, and enabling the achievement of the required briquette quality. Pressing at a heating temperature of 160-180°C leads to stable production of rapeseed straw briquettes with a moisture content of the initial material of up to 16%. In the case of particle size reduction to 20 mm, briquetting can be performed without adding a binding agent. The most acceptable initial moisture content of the briquetting mass is 8-12%. Higher moisture results in fluffy briquettes, while lower moisture leads to less density. With moisture exceeding 16%, intensive steam formation occurs in the pressing chamber, which is dangerous during operation.
油菜籽秸秆制备燃料型煤工艺的实验室研究结果
在生产燃料压块时,用于压制的主要材料是农业废弃物,特别是植物残留物,其中最常见的是谷物和小种子作物的秸秆。因此,压块工艺的成功与否在很大程度上取决于其物理力学成分的性质。在研究因素的变化范围内,随着油菜籽秸秆颗粒平均长度的减小,压块的密度和能量密度增大。对这些指标也有积极影响的是结合物质(粘土或粪肥)含量的增加、基质的锥角和基质通道的横截面积与其周长的比值。增加压料的水分含量会导致压块密度的增加和能量密度的降低。为了确保生产密度超过600 kg/m²的型煤,无论是否有粘结材料,都应使用圆形基质。在挤压过程中加热基体的最佳温度为160-180℃。这导致从油菜秸秆中释放木质素,木质素也作为一种粘合剂。此外,它增强塑化,加速松弛过程,减少摩擦系数,降低过程的能量强度,并实现所需的型煤质量。在160-180°C的加热温度下压制,可以稳定地生产油菜籽秸秆压块,初始材料的水分含量高达16%。在颗粒尺寸减小到20mm的情况下,无需添加粘合剂即可进行压块。成型块体最可接受的初始含水率为8-12%。较高的水分会导致蓬松的蜂窝煤,而较低的水分会导致密度降低。当含水率超过16%时,压腔内会产生强烈的蒸汽,这在操作过程中是危险的。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
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