Irregularity of microhardness and microstructure of low-carbon steel rolled in a two-stand rolling-leveling mill

V. P. Ivanov, S. V. Pilipenko, O. P. Shtempel, T. Vigerina
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Abstract

The relevance of the study is proved by two factors. One of them is the necessity to study the nature of the change in the microstructure of the cross-section of extra-thin tinplate made of TS 435 steel (analogue of 08ps steel) skin-passed in a new DSR-1250 mill of the Miory Metal Rolling Plant. The second factor is the need to develop an effective method for obtaining accurate geometry characteristics of an oblique cut of tinplate 0.19 mm or less thick. The purpose of the work is to determine the changes in microhardness and microstructure over the thickness of tinplate samples and identify the existence of a layer microstructure necessary for this type of flat-rolled products. The study was carried out on the selected samples of tinplate of TS 435 steel 0.19 mm thick. This tinplate was rolled from an annealed strip, 0.224 mm thick. The total magnitude of reduction in the mill was 15 %, and the reduction in the skin-pass stand was at least 3 %. The authors carried out measurements of microhardness at different points over the thickness of the selected tinplate samples. The microhardness values over the strip thickness were averaged using 6th degree polynomial interpolation. To study the grain dimension, a number of microstructure images were taken in various areas over the sheet thickness with ×500 magnification. The microstructure studies showed a pronounced strain microstructure with grains elongated in the direction of rolling. At the very boundary of metal contacting the rolls, the grains received the greatest deformation. The highest values of microhardness were identified in two zones adjacent to both strip surfaces and in the central layers along the strip thickness. The change in the microhardness values along the sheet thickness has a wave-like character with three pronounced zones of increase in hardness and two zones of a decrease in its values. The zones with the lowest microhardness values are located between the zones with the maximum values.
双机架轧直机轧制低碳钢显微硬度和组织的不均匀性
两个因素证明了该研究的相关性。其中之一是有必要研究TS 435钢(类似于08ps钢)在Miory金属轧钢厂新DSR-1250轧机上蒙皮后的超薄马口铁横截面显微组织变化的性质。第二个因素是需要开发一种有效的方法来获得0.19 mm或更厚的马口铁斜切的精确几何特征。该工作的目的是确定马口铁样品厚度的显微硬度和微观结构的变化,并确定这种类型的平轧产品所必需的层微观结构的存在。选取0.19 mm厚TS 435钢马口铁试样进行研究。该马口铁由0.224毫米厚的退火带钢轧制而成。轧机内的总还原幅度为15%,而过皮架的还原幅度至少为3%。作者对所选马口铁样品的厚度在不同的点上进行了显微硬度测量。采用6次多项式插值法对带材厚度的显微硬度值进行平均。为了研究晶粒尺寸,使用×500放大镜在薄片厚度的不同区域拍摄了许多微观结构图像。显微组织研究表明,合金具有明显的应变组织,晶粒沿轧制方向拉长。在与轧辊接触的金属边界处,晶粒变形最大。显微硬度的最大值出现在靠近带钢表面的两个区域和沿带钢厚度方向的中心层。显微硬度值沿薄片厚度的变化具有波浪形特征,有三个明显的硬度上升区和两个硬度下降区。显微硬度值最低的区域位于最大值区域之间。
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