Plug and Abandonment for Gas Wells: A Case Study from Baghjan Oilfield, India

Abstract

The economic end of the life-cycle of a well is dynamic and it varies with the oil & gas market conditions and advances in extraction technologies. If production declines or the need for a workover arises, plugging and abandonment operations are followed. In case the wellsite has encountered accidental releases, systematic abandonment and remediation becomes even more crucial to avoid further environmental damage and capital investment. This paper analyzes the Baghjan oilfield blowout of the Assam-Arakan basin and provides abandonment practices for gas wells. The mobile workover rig was stationed at the Baghjan Well-5 with the aim to plug the lower producing zone at 3871 m and complete the well in the upper Lakadong+Therria sand at a depth of 3739 m. Baghjan Gas Well No.5 blew during the temporary abandonment which was planned to mitigate the leakage in the wellhead. Improper depth for the placement of cement plug, failure to check the plug integrity, and shortcomings in the regular inspection of annular casing pressure led to the well control situation at the Baghjan gas well. While pulling out the tubing conveyed perforation gun after perforating the Lakadong+Therria I+II sand, Shut-In Tubing Pressure of 4400 psi and 3900 psi Shut-In Casing Pressure was observed which indicated a leak in the Tubing Seal Assembly. The well was killed with a 9.76 lbm/gal sodium formate brine and in the middle of pulling the tubing, leakage in the W.F. Spool was identified which changed the priority of the operations. Therefore, a temporary abandonment operation was planned to mitigate the leakage problem in the primary and secondary seals, during which the well started flowing gas profusely after nipple-down of the blowout preventer. The shortcomings of the abandonment process can be conquered by the selection of an appropriate isolation material such as resin-based sealants or bismuth and thermite, which shall act as a primary barrier and provide enhanced zonal isolation. The isolation material should mitigate micro-fractures, minimize treatment volume and fluid loss, provide ample pumping time, and not degrade in the presence of wellbore fluids. The study discusses resin-based sealants, cement slurry designs, advances in conventional, unconventional, and rigless abandonment techniques, and suggests the most efficient method for the temporary and permanent abandonment operations to avoid further such incidents in the oil and gas industry.