Effect of Particle Parameters on Erosion Wear and Performance of Screw Centrifugal Pump

Zhengjing Shen, W. Chu
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引用次数: 4

Abstract

Sediment erosion is recognized as a serious engineering problem in slurry handling such as screw centrifugal pump, which has wide efficiency region and non-plugging performance. In the present study, the screw centrifugal pump was simulated based on the Euler-Lagrange method. The Mclaury model was adopted for the erosion prediction of flow passage components. By analyzing the correlation factor functions contained in the erosion model and performing some preliminary research with a simplified model, particle velocity, particle shape factor and particle concentration were selected as the influencing factors to analysis the quantitative relationship among particle parameters, erosion wear and performance of screw centrifugal pump. The results show that the erosion of volute casing is higher than impeller, and the erosion rate of suction side is higher than pressure side. The particles velocity is positively correlated with erosion wear and pump performance reduction rate. While the increase of particles shape factor shows the opposite trend. Erosion rate is found to be increases sharply and then slowly when particles concentration increases, because of the adhesion effect of sand particles in the volute casing inhibits the total erosion wear. The increase of erosion rate promoted the reduction rate of pump performance, and the pump efficiency decreased more significantly when the erosion rate increased to a certain extent. The results of this study are of great significance for further optimization of hydraulic design and structural design for screw centrifugal pump.
颗粒参数对螺杆离心泵冲蚀磨损及性能的影响
由于螺杆离心泵具有宽效率区和不堵塞的特点,泥沙侵蚀已成为泥浆处理中公认的严重工程问题。本文采用欧拉-拉格朗日方法对螺杆泵进行了数值模拟。采用麦克劳里模型对流道构件进行冲蚀预测。通过分析侵蚀模型中包含的相关因子函数,并对简化模型进行初步研究,选取颗粒速度、颗粒形状因子和颗粒浓度作为影响因素,分析颗粒参数与侵蚀磨损及螺杆离心泵性能之间的定量关系。结果表明:蜗壳壳体的冲蚀率高于叶轮,吸力侧的冲蚀率高于压力侧;颗粒速度与冲蚀磨损和泵性能降低率呈正相关。而颗粒形状因子的增加则呈现相反的趋势。随着颗粒浓度的增加,冲蚀速率先急剧增加后缓慢增加,这是由于蜗壳内砂粒的粘附作用抑制了总冲蚀磨损。冲蚀速率的增加促进了泵性能的降低速率,当冲蚀速率增加到一定程度时,泵效率下降更为显著。研究结果对进一步优化螺杆离心泵的水力设计和结构设计具有重要意义。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
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