Evaluation and Modification of Rubber Mixing Process

Harsh Chaudhary, Rohan M Thokal, Hemang A Tarmale, Mrs. Nimisha Shirbhate
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Abstract

- The paper Studied the relationship between hardness of rubber ,its properties and compounding ingredients.Further it progressed towards enhancing the abrasion properties of same.Increasing the aesthetic appearance and minimising the losses during processing and post processing is also included the work .Rubber includes both natural and synthetic polymers.Compounding ingredients being the chemicals added to achieve the desired traits. Five steps are used to achieve the result of research.The first step,incorporates the observation and analysis of processed/manufactured products to understand defects and issue. The second step, inovoles findings from the observation done in first method.The third step is dedicated to solving the outcomes of previous step.The fourth step, is precise calculation of chemicals and materials to obtain the absolute proportion of all.The final step being the most vital one ,deals with instruments and techniques to test the product composition developed .The desired result reflected the success of research . Additives altered the harness and chemical properties of rubber ,thus impacting the overall process time and characteristics of compound .Bound rubber dropped and molar masses of polymers were also reduced .The cross link density was relatively stable and stronger, achieved during vulcanising with the help of accelerator and sulphur .The strength was improved using carbo black at the beginning.There is a relationship between additives and their effect on hardness of compound.the speed of reaction is altered and losses are minimised which occurred due to external chemical and mechanical forces
橡胶混炼工艺的评价与改进
研究了橡胶的硬度、橡胶的性能和复合成分之间的关系。它进一步发展到提高相同的耐磨性能。增加美观的外观,并尽量减少加工和后处理过程中的损失也包括工作。橡胶包括天然和合成聚合物。复合成分是指为了达到预期的特性而添加的化学物质。通过五个步骤来获得研究结果。第一步,包括对加工/制造产品的观察和分析,以了解缺陷和问题。第二步,包括从第一种方法中观察到的结果。第三步致力于解决前一步的结果。第四步,是精确计算化学物质和材料的全部绝对比例。最后一步是最关键的一步,对所开发的产品成分进行仪器和技术测试,期望的结果反映了研究的成功。添加剂改变了橡胶的束状和化学性质,从而影响了整个过程的时间和化合物的特性。结合橡胶下降,聚合物的摩尔质量也减少。在硫化过程中,促进剂和硫的帮助下,交联密度相对稳定且更强。开始时使用炭黑提高了强度。添加剂及其对复合材料硬度的影响之间存在一定的关系。改变了反应的速度,使由于外部化学和机械力造成的损失降到最低
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