Determination of Energy-Saving Drying Modes in Vibrofluidized Bed Apparatus

M. M. Kozhevnikov, V. Nikulin, S. N. Adamov
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Abstract

The traditional pectin production technology is highly energy-intensive and environmentally unsafe. One of the possible ways to improve the technological process of pectin production is to dry directly the petine hydrolyzate before it is precipitated with ethyl alcohol. The most effective method of drying pectin hydrolyzate is drying in a vibrofluidized layer of an inert material, which provides high productivity in terms of evaporated moisture per unit volume of the chamber and the quality of the resulting dry product. This paper proposes a method for optimizing the drying process of pectin hydrolyzatein the apparatus of a vibrofluidized layer of an inert material, which makes it possible to determine the values of regime parame- ters at which the drying process proceeds with minimal costs for thermal and electrical energy. The technique is based on the experimentally obtained relationship between the specific productivity of the drying unit and the following operating parameters of the drying process: the air velocity in the drying chamber, the initial air temperature, the specific load related to the area of the gas distribution grid, the initial concentration for dry substances. On the basis of this experimental dependence, the criteria for assessing the reduced costs for heat and electric energy are formalized. A complex criterion for optimizing the drying process in a vibrofluidized bed is formulated, the minimization of which makes it possible to increase the efficiency of the drying process. Restrictions on the ranges of variation of the operating parameters of the drying process are formulated  as well. The posed problem of optimization of the drying process in a vibrofluidized  bed is solved numerically using the method of sequential quadratic programming and recommendations are formulated on the values of operating parameters for conducting the process in the optimal mode.
振动流化床装置中节能干燥方式的测定
传统的果胶生产技术高能耗,对环境不安全。改进果胶生产工艺的可能途径之一是将果胶水解产物直接干燥后再用乙醇沉淀。干燥果胶水解物最有效的方法是在惰性材料的振动流态化层中干燥,这在每单位体积的腔室蒸发水分和所得干燥产品的质量方面提供了高生产率。本文提出了一种在惰性材料振动流化层装置中优化果胶水解物干燥过程的方法,该方法可以确定干燥过程以最小的热能和电能成本进行的状态参数值。该技术是基于实验获得的干燥装置的比生产率与干燥过程的以下操作参数之间的关系:干燥室中的空气速度,初始空气温度,与气体配网面积相关的比负荷,干燥物质的初始浓度。在这种实验依赖的基础上,确定了评估热能和电能降低成本的标准。制定了振动流化床干燥过程优化的复杂准则,该准则的最小化使得提高干燥过程的效率成为可能。对干燥过程的操作参数变化范围的限制也作了规定。采用顺序二次规划方法对振动流化床干燥过程的优化问题进行了数值求解,并提出了使振动流化床干燥过程处于最优状态的运行参数取值建议。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
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