Personal Image Classifier Based Handy Pipe Defect Recognizer (HPD): Design and Test

A. Moshayedi, Amir Khan, Shuxin Yang, S. M. Zanjani
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引用次数: 5

Abstract

Pipelines are known as a traditional solution for transporting various media such as gas, oil, and water. But pipes are always combined with the defects. Some of these defects are caused by the manufactory process, while some defects occur after installation due to the type of medium and environmental condition. Currently, various methods are used to detect these defects from industry to the site, but vision-based systems due to huge amount of data that can capture machine learning development algorithms have more demand. In this research paper Personal Image Classifier (PIC) is used as the machine learning method combine with the MIT APP inventor to make the handy system called Handy Pipe Defect assistant recognizer (HPD) to address the defect name and help the user to investigate and somehow correct their process of product in industry (as the production stage) or the possible change in usage place (as the maintenance stage). The HPD designed based on the hypothesis of having the handy, portable and available tool for the operator in industries as the quality control and site engineers. The HPD can classify the pipe defects, especially the welding type by taking the picture of the defect and give the user feedback. The HPD focuses on the welding defect with the manufactory source over 150 image number trained and tested with the real 28 sample image. The design process and training model for HPD described and result based on sample images from manufactory and real situation are shown the 100% defect name detection of the defect along with image quality affected by environment light and similarity between the defects.
基于个人图像分类器的手持管道缺陷识别器(HPD):设计与测试
管道被认为是输送各种介质(如天然气、石油和水)的传统解决方案。但管道总是与缺陷结合在一起。这些缺陷有些是由制造过程造成的,而有些是在安装后由于介质类型和环境条件造成的。目前,从工业到现场,各种方法用于检测这些缺陷,但基于视觉的系统由于可以捕获大量数据的机器学习开发算法有更多的需求。在本研究论文中,使用个人图像分类器(Personal Image Classifier, PIC)作为机器学习方法,结合MIT APP的发明者,制作了一个名为handy Pipe Defect assistant recognizer (HPD)的手持系统,用于识别缺陷名称,帮助用户调查并以某种方式纠正他们的产品在工业过程中(作为生产阶段)或使用场所可能发生的变化(作为维护阶段)。HPD的设计是基于为工业中的操作人员作为质量控制和现场工程师提供方便、便携和可用的工具的假设。HPD可以对管道缺陷进行分类,特别是焊接类型的缺陷,通过对缺陷进行拍照,并给予用户反馈。HPD专注于焊接缺陷,使用超过150个制造源图像编号进行训练,并使用真实的28个样本图像进行测试。描述了HPD的设计过程和训练模型,并给出了基于工厂和实际情况的样品图像的结果,缺陷的缺陷名称检测率为100%,图像质量受环境光的影响以及缺陷之间的相似性。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
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