A Novel Production System for Wide-Variety-Small-Volume Production - Modular Structure and Production Platform Hierarchy

2006 IEEE International Conference on Management of Innovation and Technology Pub Date : 2006-06-21 DOI:10.1109/ICMIT.2006.262343

H. Kamoda, T. Hotta, N. Nakatsuka, S. Sugawa

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Abstract

A novel production system for wide-variety-small-volume production is proposed. This system is composed of hierarchized three production platforms according to the purpose of quality, cost and delivery. "Function-quality conclusion production platform" enabled products to be completely produced without throwing defects into the post-process by in-line and in-process inspections. "Diverse-synchronized production platform" enabled products to be mix-produced without cost improving by united cycle-time between each process. "Demand-synchronized production platform" achieved the production that synchronized with order information without inventory of products. These platforms were able to be achieved by being able to divide integral products into modules that were difficult to modulate so far. Systematic improvement activities of production lines have been achieved by production platform hierarchy and clarification of role and concept of each production platform. The effect of this production system has been verified in the field of industrial control components

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一种新型的多品种小批量生产系统——模块化结构与生产平台层次

提出了一种适用于多品种小批量生产的新型生产系统。该系统根据质量、成本和交货期的目的，分层分为三个生产平台。“功能质量结论生产平台”通过在线和过程中检验，使产品完全生产出来，不把缺陷扔到后工序。“多元同步生产平台”使产品在不提高成本的情况下进行混合生产，各工序之间统一的周期时间。“需求同步生产平台”实现了与订单信息同步的生产，无需产品库存。这些平台能够通过将整体产品划分为迄今为止难以调制的模块来实现。通过对各生产平台进行分层，明确各生产平台的角色和概念，实现了生产线的系统改进活动。该生产系统的效果已在工控元件领域得到验证

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来源期刊

2006 IEEE International Conference on Management of Innovation and Technology

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