Testing for Susceptibility to Hot Cracking on Gleeble™ 3500 Physical Simulator

Abstract

Hot cracks appear when thermal shrinkage together with deformation caused by restraint cannot be accommodated by plastic deformation. This happens during welding to such alloys, which segregate on heating and cooling at near-solidus temperatures, in particular when low-melting and mechanically weak phases form and occur over a wide range of temperatures. To check for susceptibility to the liquation cracking caused by the low-melting, weak phases, hot tensile testing can be used in combination with a thermal cycle resembling that of real welding. This procedure, which can be executed on a Gleeble Thermal-Mechanical Simulator, comprises tensile testing of a number of cylindrical samples at the temperatures below solidus and determining their hot strength and ductility. An alternative to the hot tensile test during the simulated welding cycle is the Strain-Induced Crack Opening (SICO) test.