Technology of Preparation of Metal Parts for Heat-Resistant Coating

V. Smolentsev, EV Panichev, S. Safonov
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Abstract

Modern missile systems are designed considering reusable use, which can significantly reduce the cost of subsequent launches. At the same time, the thermal load on the fire walls of the combustion chambers (CS) of liquid rocket engines increases, which requires their protection from multiple thermal effects and the development of special coatings. One of the effective ways to increase the life of the most heat-loaded elements of the CS is the application of multilayer heat-resistant coatings [1,2], which have good erosion resistance and high thermal resistance in conditions of intensive exposure to high-temperature combustion products. The defining characteristic of such coatings is the adhesive strength of adhesion to the substrate, the quality of which depends on the preparation of the surface of the part under the coating Justification of methods of applying heat-resistant coatings Combustion chamber and jet nozzle (Figure 1) have a complex geometric profile and works with a large range of temperatures generated during combustion of the fuel. The technological process of plasma coating containing powders includes several operations [3,4], surface preparation, application of a sublayer (if necessary) and a layer of heat-resistant coating, and in some cases -subsequent mechanical and thermal treatment.
耐热涂层用金属件的制备技术
现代导弹系统的设计考虑了可重复使用,这可以显著降低后续发射的成本。同时,液体火箭发动机燃烧室防火壁上的热负荷也在不断增加,这就要求燃烧室防火壁上的多种热效应防护和特殊涂层的开发。提高CS最热负荷元件寿命的有效方法之一是多层耐热涂层的应用[1,2],在高温燃烧产物密集暴露的条件下,多层耐热涂层具有良好的耐侵蚀性和高耐热性。这种涂层的决定性特征是与基材的粘附强度,其质量取决于涂层下零件表面的制备方法耐热涂层的应用方法的证明燃烧室和喷嘴(图1)具有复杂的几何轮廓,并且在燃料燃烧过程中产生的温度范围很大。含粉末等离子体涂层的工艺过程包括几个操作[3,4],表面制备,应用子层(如有必要)和耐热涂层,在某些情况下还包括后续的机械和热处理。
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