INFLUENCE OF DESIGN OPERATING AND TECHNOLOGICAL PARAMETERS OF AUGER-BLADE MIXER ON POWER CONSUMED BY IT

Николай Хольшев, Nikolai Khol'shev, Виктор Михайлович Мухин, V. Mukhin, Светлана Петрова, S. Petrova
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Abstract

The purpose of the study – is the equipment improvement for dry mixing of crumbled feed with substantiation of de-sign and operating parameters. The use of complete feed mixtures is possible only with the use of special techno-logical equipment – feed mixers, producing mixture homogeneity meeting livestock requirements. The costs of pur-chasing, operating and maintaining mixers ultimately affect the cost of livestock production. Accordingly, it is neces-sary to aim efforts at the reduction of these costs. This can be achieved by reducing the specific energy costs for the mixing process, which largely depend on the mixer design, its working parts operation and the efficiency of the mix-ing process and power consumption needed for mixing process. No method of power consumption estimation of mixers with combined working parts according to theoretical studies obtained, having alternating in regard to exe-cution and purpose areas. Power consumption needed for the mixing process is one of the main components of the operating costs for the mixing equipment, ultimately determining the specific energy costs for the mixing process – is one of the important specification of any mixer. The research methodology provided a theoretical basis for the relationship of the mixer parameters on the power consumption during mixing process. Equations for determining the power consumption for the parts were submitted in regard to auger conveyor, the first and the second transport-ing and throwing blades. The expression for determination of power consumption for mixing process from the an-gle of installation mixing and transporting blades, the filling ratio of the mixer and the frequency of rotation of the working parts have been received. The obtained and given expressions allow to determine the power values for the mixing process with an error of no more than 5%, with the values of the studied parameters of the mixer within the boundaries of the experiment.
螺旋叶片混合机的设计、操作和工艺参数对其能耗的影响
研究的目的是在确定设计和操作参数的基础上对粉碎饲料干混设备进行改进。只有使用特殊的技术设备——饲料搅拌器,才能使用完全混合的饲料,生产出符合牲畜要求的混合均匀性。购买、操作和维护搅拌器的成本最终会影响畜牧生产的成本。因此,有必要致力于减少这些费用。这可以通过降低混合过程的比能量成本来实现,这在很大程度上取决于混合器的设计、其工作部件的操作以及混合过程的效率和混合过程所需的功率消耗。根据所获得的理论研究,对于在执行区域和用途区域交替的组合工作部件的混合器,没有功耗估算方法。混合过程所需的功率消耗是混合设备运行成本的主要组成部分之一,最终决定了混合过程的具体能源成本——是任何混合机的重要指标之一。该研究方法为研究混合机参数与混合过程功率消耗的关系提供了理论依据。给出了螺旋输送机、第一、第二输送和抛桨叶片各部件功率消耗的计算公式。得到了由安装、搅拌和输送叶片的角度、混合器的填充比和工作部件的旋转频率确定混合过程功率消耗的表达式。所得的表达式和给出的表达式允许在实验边界内确定混合过程的功率值,误差不超过5%。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
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