TECHNOLOGY PROVIDING SECONDARY PROTECTION METAL STRUCTURES AGAINST CORROSION UNDER AGGRESSIVE IMPACT OF METALLURGICAL PRODUCTION

Gibalenko O.M., B. O.A., Melnik G.О.
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Abstract

Research is aimed at the formation and development of innovative developments to increase the metal structures corrosion protection, as an important means of ensuring the quality and safety industrial facilities. The method determining the corrosion destruction signs, the procedure of monitoring and carrying out measures to diagnose the technical condition of lattice metal structures according to the level of corrosion hazard were adopted. The nomenclature indicators and control methods (conformity assessment) of determining parameters primary and secondary protection metal designs against corrosion is established. During this study, the lattice structures operational condition loader crane’s girder structure was considered. It is revealed that operation of the crane is carried out in difficult production conditions operating environment’s aggressive influence in combination with considerable dynamic loadings working operations loading technological process, unloading, sorting (averaging) of ore yard’s charge of blast furnace shop. Based on the study structures corrosion condition and operating conditions, measures have been developed to increase the durability ore-grab crane of the reloader. Based on the analysis of the principles of the ISO 9001 process approach, the development and implementation design solutions to extend the structures service life in aggressive environments of metallurgical production. It is proved that the procedure of making constructive and technological decisions, performance works on increase corrosion resistance promotes maintenance conditions of resource saving and technological safety industrial constructions. The principles process is offered to develop and implement design measures to extend the service life of structures in aggressive environments metallurgical production are proposed. Constructive and technological measures to ensure durability in accordance with the requirements of the building structure corrosion risk have been developed, which are determined by the critical indicators metal structures protection in the conditions corrosion influences within their limit values.
在冶金生产的冲击下,为金属结构提供二级保护的技术
研究的目的是形成和发展创新发展,增加金属结构的防腐保护,作为保证工业设施质量和安全的重要手段。采用了确定腐蚀破坏迹象的方法,根据腐蚀危害程度对晶格金属结构的技术状况进行监测并实施诊断措施。建立了主要和次要腐蚀防护金属设计参数确定的命名指标和控制方法(合格评定)。在本文的研究中,考虑了点阵结构在装载机起重机的梁结构工况。通过对高炉车间矿场炉料的装车工艺流程、卸料、分拣(平均)等方面的分析,揭示了起重机的作业是在生产条件艰苦、作业环境影响较大的情况下进行的。在研究结构腐蚀状况和作业条件的基础上,提出了提高重装载机抓斗起重机耐久性的措施。在分析ISO 9001过程方法原理的基础上,开发和实施了延长冶金生产恶劣环境下结构使用寿命的设计解决方案。实践证明,提高耐腐蚀性能的施工和技术决策过程促进了工业建筑资源节约和技术安全的维护条件。提出了在腐蚀环境下延长结构使用寿命的设计措施,并给出了开发和实施的原则和过程。根据建筑结构腐蚀风险的要求,制定了确保耐久性的建设性和技术措施,这些措施是由金属结构在腐蚀影响范围内的关键指标确定的。
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