DETERMINATION OF ENERGY EFFICIENT LEVEL OF THE SPEED OF MIXING BODY OF ELECTROMECHANICAL SYSTEM

N. Zablodskiy, М. Spodoba
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引用次数: 1

Abstract

Purpose. Today, biomass fermentation in biogas plants is one of the most advanced, environmentally and economically viable solutions for energy production from waste. However, the process of anaerobic digestion of waste is long, so the main process of intensification is mixing. Analysis of well-known studies of domestic and foreign scientists indicates the urgency of reducing energy consumption for the mixing process. The aim of the study is to determine the energy-efficient speed of a paddle stirrer with blades set at an angle of 450 for small biogas reactors. Methodology. At the decision of the set tasks the general methods of physics, three-dimensional modeling, processing and visualization of the received results in the SolidWorks Flow Simulation and Wolfram Mathematica programs are applied. Results. Using 3D modeling, the influence of the stirrer speed on the picture of the distribution of the velocity vectors of the substrate flows in the biogas reactor was studied. Graphs of power consumption at the beginning of mixing for different stirrer speeds were obtained and analyzed, and the levels of energy consumed for mixing biomass during the start-up period and the whole mixing period were compared. A method for determining the energy efficient rotation speed of the stirring mechanism of the electromechanical system of biogas reactors is proposed. Practical value. The results can be used in the construction and modernization of biogas plants to reduce energy consumption of the substrate mixing process. Conclusion. Based on the research, it was concluded that for a paddle two-tier mixer with blades set at an angle of 450 energy-efficient speed, is 40 rpm. At this speed, careful and intensive mixing of the biomass is observed throughout the volume of the tank. The average velocity of flow vectors in the biomass volume is 0,273 m/s. The energy consumed per cycle of biomass mixing is 2471,3 J, and the percentage of energy consumed during the start-up period from the energy consumed during the entire mixing period is 0,62 %. References 19, figures 5.
机电系统搅拌体转速节能等级的确定
目的。如今,沼气厂的生物质发酵是利用废物生产能源的最先进、环保和经济可行的解决方案之一。但是,垃圾厌氧消化的过程较长,因此强化的主要过程是混合。国内外知名科学家的研究分析表明,降低混合过程能耗的紧迫性。该研究的目的是确定小型沼气反应器中叶片角度为450的桨式搅拌器的节能速度。方法。在确定既定任务的情况下,应用SolidWorks Flow Simulation和Wolfram Mathematica程序中的一般物理方法、三维建模方法、接收结果的处理和可视化方法。结果。采用三维建模的方法,研究了搅拌转速对沼气反应器内基质流动速度矢量分布的影响。得到并分析了不同搅拌速度下混合开始时的能耗图,比较了启动期和整个混合期间生物质混合能耗水平。提出了一种确定沼气反应器机电系统搅拌机构节能转速的方法。实用价值。研究结果可用于沼气厂的建设和现代化,以降低基材混合过程的能耗。结论。在研究的基础上,得出桨叶两层混合器的高效转速为40转/分。在这个速度下,在整个水箱中可以观察到细致而密集的生物质混合。生物量体积内的平均流速为0.273 m/s。生物质混合每周期消耗的能量为2473.1 J,启动期消耗的能量占整个混合期消耗的能量的0.62%。参考文献19,图5。
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