Research on prediction method of fusion forming coefficient at the bottom of ultra-narrow gap weld bead

Qian Ma, A. Zhang, Jing Ma, Yongqiang Ma, Yajun Zhang, Tingting Liang
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Abstract

The fusion formation coefficient at the bottom of the weld bead is a key parameter to characterize the formation of a single-pass weld in ultra-narrow gap welding, and it is also an important content of welding quality control. Combined with the characteristics of the ultra-narrow gap welding method and the welding process, 14 characteristic parameters affecting the forming coefficient were extracted from the welding process signal and pre-welding preset parameters, and a convolutional neural network and a bidirectional long-short-term memory network (CNN-BILSTM-Attention) were established.) of the welding bead fusion forming coefficient prediction model, the results show that the model can effectively predict the welding bead fusion forming coefficient, and the mean square error of the prediction reaches 0.017, which provides a basis for further online control of welding quality.
超窄间隙焊头底部熔合成形系数预测方法研究
焊头底部的熔合形成系数是表征超窄间隙焊接中单道焊缝形成的关键参数,也是焊接质量控制的重要内容。结合超窄间隙焊接方法和焊接工艺的特点,从焊接过程信号和焊前预设参数中提取了14个影响成形系数的特征参数,建立了一个卷积神经网络和双向长短期记忆网络(CNN-BILSTM-Attention)的焊头熔合成形系数预测模型。结果表明,该模型能有效预测焊头熔合成形系数,预测的均方误差达到0.017,为进一步的焊接质量在线控制提供了依据。
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