Incipient Fault Diagnosis of IGBT Drive Circuit Based on EWT-ResNet

Hao Wu, Cunyuan Qian
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Abstract

The operation of the Insulated Gate Bipolar Transistor (IGBT) is closely related to the operating state of the drive circuit. Based on the theory of analog circuit fault diagnosis, this paper proposed an incipient fault diagnosis method combing Empirical Wavelet Transform (EWT) and Residual Network (ResNet) for IGBT drive circuit which has an EXB-841 driver module as the core. Firstly, the drive circuit was divided into the driving function (DF) part and the short-circuit protection (SP) part according to its working principle and basic structure. And the sensitivity analysis was performed on all the main components in both sections to select the test objects. Secondly, the circuit signals were obtained by fault injection and Monte Carlo analysis and then decomposed by improved EWT based on Scale Space (SS) to construct the datasets. Finally, based on the structure of ResNet18, 1D-ResNet was established and trained on the collected datasets to achieve deep feature extraction and fault classification. Simulation results show that the incipient fault diagnosis accuracy of DF part and SP part is 99.55% and 97.55% respectively.
基于EWT-ResNet的IGBT驱动电路早期故障诊断
绝缘栅双极晶体管(IGBT)的工作状态与驱动电路的工作状态密切相关。基于模拟电路故障诊断理论,针对以EXB-841驱动模块为核心的IGBT驱动电路,提出了一种结合经验小波变换(EWT)和残差网络(ResNet)的早期故障诊断方法。首先,根据驱动电路的工作原理和基本结构,将其分为驱动功能(DF)部分和短路保护(SP)部分。并对两部分的主要成分进行敏感性分析,选择测试对象。其次,通过故障注入和蒙特卡罗分析获得电路信号,然后采用基于尺度空间的改进小波变换进行分解,构建数据集;最后,基于ResNet18的结构,建立1D-ResNet,并对采集到的数据集进行训练,实现深度特征提取和故障分类。仿真结果表明,DF部分和SP部分的早期故障诊断准确率分别为99.55%和97.55%。
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