Investigation on the Active Learning Optimization on Rotor Dynamics of SCO2 Turbine

Zhaoli Zheng, Jun Wu, Zhiwu Ke, Zhenxing Zhao, Xiaohu Yang, L. Dai
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Abstract

The supercritical carbon dioxide (SCO2) Brayton cycle has the characteristics of high power density and high thermal efficiency, which is an important development direction of the micro power plant. SCO2 turbine is the core component of the SCO2 Brayton cycle of which the dynamics have important influences on operational reliability of the entire system. With regard to the rotor of SCO2 turbine, the equations of motion is established by adopting finite element method. The complex eigenvalues of the rotor are solved in the state space, and the campbell diagram has been drawn to obtain the critical speeds. The steady state response of the rotor is obtained by the harmonic balance method, and the safety of the system is estimated based on API684. Results show that the rotor is not safe with its original geometric paramters. Aiming to improve the operational safety, an optimization method based on active learning is developed to maximize the separation margin. Results show that after the optimization, the separation margin has been greatly increased. Comparing with the genetic algorithm (GA) and the parttern search (PS) method, the iteration number of the active learning optimization method has been greatly reduced. The effectiveness of the developed optimization method is proved, and the study method and conclusions can serve as a reference to the optimization of SCO2 turbine rotors in the industry.
SCO2汽轮机转子动力学主动学习优化研究
超临界二氧化碳(SCO2)布雷顿循环具有高功率密度和高热效率的特点,是微型电厂的重要发展方向。SCO2汽轮机是SCO2布雷顿循环的核心部件,其动力学特性对整个系统的运行可靠性有重要影响。针对SCO2涡轮转子,采用有限元法建立了转子的运动方程。在状态空间中求解转子的复特征值,并绘制坎贝尔图得到转子的临界转速。采用谐波平衡法得到转子的稳态响应,并基于API684对系统的安全性进行了估计。结果表明,转子在原有几何参数下是不安全的。为了提高运行安全性,提出了一种基于主动学习的优化方法,使分离裕度最大化。结果表明,优化后的分离裕度大大提高。与遗传算法(GA)和模式搜索(PS)方法相比,主动学习优化方法的迭代次数大大减少。验证了所开发的优化方法的有效性,研究方法和结论可为工业上SCO2涡轮转子的优化提供参考。
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