Autonomous Maintenance in Industrial Revolution 4.0 during Covid-19–A Real Time Approach

Roosefert Mohan T, Preetha Roselyn J, Annie Uthra R
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引用次数: 1

Abstract

Achieving the customer demand in manufacturing industries during Covid-19 situation is a challenging task since the industry needs to stick on to the local government policies such as high safety, work from home, man power reduction for the purpose of social distance, travelling in transport etc. If the machines produce quality products without any interruption, minor stoppages or breakdown, then the industry can achieve its production demand satisfying the customer need along with Covid-19 restrictions. By implementing autonomous maintenance called Jisu Hazen (JH) pillar of Total Productive Maintenance, around 70% of breakdown caused due to forced deterioration can be eliminated. Data centric digitalization through Industry 4.0 and Industrial Internet of Things, manpower and manmade errors are reduced which intern eliminate breakdown, defects and increase productivity. Using smart sensors, the signature parameters related to Clean Lubricate Inspection and Tightening CLIT are digitalized and a smart JH is followed. Through smart JH, operators working hours, number of employees are reduced, work from home situation is made for maintenance engineers to maintain Covid-19 rules.
2019冠状病毒病期间工业革命4.0中的自主维护——实时方法
在新冠疫情期间,实现制造业的客户需求是一项具有挑战性的任务,因为该行业需要遵守当地政府的政策,如高安全性、在家工作、减少人力以保持社交距离、乘坐交通工具等。如果机器生产出高质量的产品,没有任何中断、轻微停机或故障,那么该行业就可以实现满足客户需求的生产需求。通过实施被称为jsu Hazen (JH)的全面生产维护支柱的自主维护,可以消除大约70%由强制劣化引起的故障。通过工业4.0和工业物联网,以数据为中心的数字化,减少了人力和人为错误,从而消除了故障和缺陷,提高了生产率。利用智能传感器,将清洁润滑检测和拧紧CLIT相关的特征参数数字化,实现智能JH。通过智能JH,减少了操作员的工作时间,减少了员工人数,为维护工程师提供了在家工作的情况,以维护Covid-19规则。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
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