Design and development of pressurized aqueous fertilizer application system for seeder

S. Lande, I. Mani
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Abstract

In dry land areas, seed germination greatly affected by insufficient soil moisture during sowing. Nitrogenous fertilizers like granular urea remain unavailable due to inadequate soil moisture to dissolve, dilute and convey it to root zone level. Precise application of aqueous fertilizer at root zone depth at the time of sowing enhances seed germination percentage by increasing available soil moisture as per the soil-moisture-crop requirement. A pressurized aqua ferti metering system was designed and developed for application of aqueous fertilizer diluted with water along the side of seed. The prototype consisted of pressurized aqueous fertilizer metering system through positive displacement pump, stationary opening with agitator type seed metering system and shovel type furrow opener with provision of carrying seed and aqueous fertilizer delivery tubes. A pressurized aqueous fertilizer application system consisted of rotary gear pump to vary pump rotational speed and circular distributor for uniform distribution of aqueous fertilizer. The flow rate and pressure were controlled by control valve for required amount of aqueous fertilizer. Three nozzles of size 8, 10 and 12 mm were evaluated at different pump rotational speeds (1800, 1440, 1152, 1080 and 864 rpm) and different control valve positions (0, 2, 4 and 6 kg/cm2 ) for desired flow rate. The discharge rate at a particular pressure was found to vary linearly with the Pump rotational speed and decreased as the line pressure increased. The desired flow rate in pressurized pumping system was obtained in a nozzle of size 10 cm up to a maximum pump speed of 1440 rpm and for a line pressure of less than 4 kg/cm2 .
播种机加压水肥施肥系统的设计与研制
在干旱地区,播种时土壤水分不足严重影响种子萌发。由于土壤水分不足以溶解、稀释并将其输送到根区水平,颗粒尿素等氮肥仍然无法使用。播种时在根区深度精确施用水肥,根据土壤-水分-作物需求增加土壤有效水分,从而提高种子发芽率。设计并研制了一种加压水肥计量系统,用于种子侧施经水稀释的水肥。该样机由容积泵加压水肥计量系统、固定式开口带搅拌器式测种系统和铲式开沟器组成,开沟器设有携带种子和水肥输送管。一种水肥加压施肥系统,由旋转齿轮泵改变泵转速和圆形分配器均匀分配水肥组成。流量和压力由控制阀控制,以满足所需的水肥用量。在不同的泵转速(1800、1440、1152、1080和864 rpm)和不同的控制阀位置(0、2、4和6 kg/cm2)下,对尺寸为8、10和12 mm的三种喷嘴进行了评估。在一定压力下,流量随泵转速线性变化,随管路压力增大而减小。在增压泵系统中,在尺寸为10厘米的喷嘴中获得所需的流量,最大泵速为1440 rpm,管路压力小于4 kg/cm2。
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