The Effect of Gambir Adhesive Level and Hot Press Temperature on Physical and Mechanical Properties of Bamboo Particleboard

T. Sucipto, R. Widyorini, T. A. Prayitno, G. Lukmandaru
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Abstract

: Gambir is the extract of leaves sap and young twigs of gambir plants, which contains tannin.Gambir-formaldehyde adhesives have been applied to the particleboards, butsome properties of particleboard produced did not meetthe standard.In this study, gambir adhesives (without formaldehyde) were applied to the bamboo particleboard.The dimension of particleboard was 25x25x1 cm, and the board density target was set at 0.8 g/cm3. Three kinds of adhesive levels (10, 20, 30%) and four kinds of hot-press temperature (160, 180, 200, 220 o C) were used for particleboard production. The research aimed to investigatethe effect of gambir adhesive level and hot-press temperature on the physical and mechanical properties of the bambooparticleboard. The physical and mechanical properties of particleboards were then evaluated and compared to the JIS A5908-2003 standard.The study showed that adhesive level and hot-press temperature affected significantly on thickness swelling, water absorption, internal bond, modulus of rupture and modulus of elasticityof particleboard, while the effect of an adhesive level factor was also significant on density properties.Interaction between adhesive level and hot-press temperature factor only affected significantly on water absorption. Particleboards with hot-press temperatures of 200 o C and 220 o C have better properties than others.The high hot-press temperature has exceeded the melting point of the catechin (174-178 o C), furthermore, the gambir adhesive becomes hardened and cured. The most optimal bamboo particleboard is particleboard with 220 o C hot-press temperature and adhesive level of 30%, based on the best of particleboard properties compared to JIS A5908-2003.
胶粘剂水平和热压温度对竹刨花板物理力学性能的影响
Gambir是Gambir植物的叶液和嫩枝的提取物,含有单宁。甘比甲醛胶粘剂已应用于刨花板,但生产出来的刨花板有些性能不符合标准。本研究将甘山木胶粘剂(无甲醛)应用于竹刨花板。刨花板尺寸为25x25x1 cm,板材密度目标设定为0.8 g/cm3。刨花板生产采用三种胶粘剂水平(10、20、30%)和四种热压温度(160、180、200、220℃)。研究了胶粘剂水平和热压温度对竹刨花板物理力学性能的影响。然后评估刨花板的物理和机械性能,并与JIS A5908-2003标准进行比较。研究表明,胶粘剂水平和热压温度对刨花板的厚度膨胀、吸水率、内粘接、断裂模量和弹性模量有显著影响,胶粘剂水平对密度性能也有显著影响。胶粘剂水平与热压温度因子的交互作用仅对吸水率有显著影响。热压温度为200℃和220℃的刨花板性能较好。高热压温度已经超过儿茶素的熔点(174-178℃),而且冈比尔胶粘剂变得硬化和固化。最佳的竹刨花板是热压温度为220℃,胶粘剂水平为30%的刨花板,以最佳刨花板性能为基础,与JIS A5908-2003进行比较。
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