ÇELİK DİRSEK ÜRETİMİNİN SONLU ELEMANLAR ANALİZİ YÖNTEMİ İLE MODELLENMESİ VE ÜRETİM PARAMETRELERİNİN OPTİMİZASYONU

M. Ay, Selim Hartomacioğlu, Mühendisi Murat Manav, Şaban Saraç
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Abstract

With the advancement of today's technologies, parts of pipe and elbow elements, natural gas pipelines, petrochemicals, machinery manufacturing industry, water distribution and flow systems, sewage systems, foundation piles, shipbuilding industry, nurse containers, aviation, space and defense industry, pipe networks, refineries , steel structures, tube and pipe engineering, etc. widely used in areas. In this study, extrusion method, which is one of the cold forming methods of elbow pipes, has been investigated. When the literature is examined, the production conditions of steel pipes and the problems that occur in production have been examined by different people and suggestions have been made. In this study, the production process of AISI 316L (EN 1.4404) quality stainless steel elbow pipes has been investigated. The mold design model created with the Solidworks program was transferred to the non-linear finite element analysis software ANSYS program for simulations. The process was modeled and simulated in the transient structural analysis section of the ANSYS program. In the process of transforming the pipe into an elbow product, we have learned about the stress distributions and obtaining the total deformation changes on the elbow. The parameters of the production process have been optimized by comparing the work done in the simulation and experimental data. In this way, cost-effective production is aimed by minimizing production costs. The data was extracted by simulating the production environment and conditions.
随着当今技术的进步,管件和弯头元件、天然气管道、石油化工、机械制造业、配流系统、污水系统、基础桩、造船工业、护士集装箱、航空、航天和国防工业、管网、炼油厂、钢结构、管材工程等领域广泛应用。本文对弯管冷成形方法之一的挤压成形法进行了研究。在查阅文献时,不同的人对钢管的生产状况和生产中出现的问题进行了考察,并提出了建议。对AISI 316L (EN 1.4404)不锈钢弯头管的生产工艺进行了研究。将Solidworks程序建立的模具设计模型转移到非线性有限元分析软件ANSYS程序中进行仿真。在ANSYS程序的瞬态结构分析部分对该过程进行了建模和仿真。在将管道转化为弯头产品的过程中,我们了解了弯头上的应力分布,得到了弯头上的总变形变化。通过对模拟工作和实验数据的比较,对生产工艺参数进行了优化。通过这种方式,成本效益生产的目标是最小化生产成本。通过模拟生产环境和条件提取数据。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
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